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Flexible Bronchoscope Product

Overview

A flexible bronchoscope is a slim video endoscope that a pulmonologist threads through the nose or mouth, down the trachea and into the bronchial tree to see and sample the airways from inside. On its tip sit a camera and a light; running its length is a hollow working channel through which the operator suctions secretions, sprays saline, and passes forceps, brushes and needles to take biopsies. It is the core tool for diagnosing lung infection, bleeding, tumors and airway obstruction.

The instrument is a long, steerable tube with a handle. The Insertion Tube & Bending Section is the part that goes into the patient and bends on command; the Distal Tip Module carries the optics and the channel opening; the Control Body & Ports is the handle where the operator steers and works the ports; and the Light & Video Connector links it through a Image Processor Interface to the video tower that lights the scene and shows the image.

How it works

Vision comes from a chip-on-tip design. An CMOS Image Sensor and Lens Assembly in the Distal Tip Module sit directly at the end of the scope, lit by a distal Distal LED Illuminator, so the picture is captured where it is seen rather than relayed up a fiber bundle. The Image Processor Interface clocks the sensor and serializes the video back through the Light & Video Connector to the processor, which renders it on the tower monitor.

Steering is mechanical. The operator's thumb turns the Angulation Knob & Pulley, which winds a pulley that tensions the Angulation Pull Wire pull wires running the length of the shaft. Those wires terminate in the Articulating Bending Section, a chain of pivoting link rings under a sealed sheath, so tensioning one side flexes the tip up to 180° to aim into a chosen bronchus.

Work is done through the lumen. The Working Channel Lumen runs from the Biopsy/Instrument Port on the handle to the opening beside the camera. The operator suctions through the Suction Valve, instills saline, and passes biopsy forceps or a brush to collect tissue and cells. Because that channel and the whole exterior contact the airway, the scope is either single-use or goes through rigorous high-level disinfection between patients.

Build & assembly graph

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Bill of materials

5 top-level lines · 31 rows shown · 86 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Insertion Tube & Bending Section 4 parts bronchoscope-insertion-tube 1 17 assembly
1.1 Flexible Shaft bronchoscope-flex-shaft 1 part
1.2 Articulating Bending Section 2 parts bronchoscope-bending-section 1 13 assembly
1.2.1 Articulation Link Ring bronchoscope-vertebra-link 12× 12 part
1.2.2 Bending Rubber Sheath bronchoscope-bending-sheath 1 part
1.3 Angulation Pull Wire bronchoscope-angulation-wire 2 part
1.4 Working Channel Lumen bronchoscope-working-channel-tube 1 part
2 Distal Tip Module 5 parts bronchoscope-distal-tip 1 5 assembly
2.1 CMOS Image Sensor image-sensor 1 part
2.2 Lens Assembly camera-lens 1 part
2.3 Distal LED Illuminator bronchoscope-led 1 part
2.4 Working-Channel Port bronchoscope-channel-port 1 part
2.5 Distal Tip Housing bronchoscope-tip-housing 1 part
3 Control Body & Ports 5 parts bronchoscope-control-body 1 6 assembly
3.1 Angulation Knob & Pulley 2 parts bronchoscope-angulation-knob 1 2 assembly
3.1.1 Angulation Pulley bronchoscope-angulation-pulley 1 part
3.1.2 Angulation Brake bronchoscope-brake 1 part
3.2 Suction Valve bronchoscope-suction-valve 1 part
3.3 Biopsy/Instrument Port bronchoscope-biopsy-port 1 part
3.4 Control Body Housing bronchoscope-control-housing 1 part
3.5 O-Ring Set oring-set 1 part
4 Light & Video Connector 3 parts bronchoscope-connector 1 3 assembly
4.1 Universal Cord bronchoscope-umbilical 1 part
4.2 Connector connector 1 part
4.3 Wire Bundle wire-bundle 1 part
5 Image Processor Interface 5 parts bronchoscope-processor-interface 1 55 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Microcontroller mcu 1 part
5.3 Sensor & LED Driver bronchoscope-sensor-driver 1 part
5.4 SMD Passive (R/C/L) smd-passives 50× 50 part
5.5 Connector connector 2 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

372-word article