Powered Wheelchair
ProductOverview
A powered wheelchair is a motorized mobility device that a seated user drives with a joystick rather than by pushing hand rims. This configuration is rear-wheel drive: two large driven wheels at the back provide traction and directional stability, front swivel casters steer passively, and rear anti-tip wheels guard against tipping under acceleration or on slopes. Independent left and right drive lets the chair turn in place, which is essential for navigating tight indoor spaces.
How it works
Each rear wheel is turned by its own Drive Module, a DC motor coupled to a reduction gearbox and an electromagnetic park brake. The brake is spring-applied and power-released, so it locks automatically whenever drive power is removed, holding the chair on slopes. Because the two sides are driven independently, steering is differential: speeding one side relative to the other rotates the chair, and reversing them spins it about its center. The driven wheels are Drive Wheel units, while passive Front Caster forks at the front swivel to follow.
The user commands motion through the Joystick Controller, whose hall-effect joystick reports stick position to a control board. That board sends speed and direction targets to the Power Module, a dual H-bridge driver that switches current to each motor and enforces the selected speed profile. Energy comes from the Battery Pack, two series sealed lead-acid batteries forming a 24 V supply with an onboard charge port.
The rider sits in the Seat Assembly, a padded assembly with armrests, headrest, and a linear actuator for powered recline. All modules are tied together by the Wiring Harness, which distributes power and signals and carries fusing. A latching emergency stop cuts drive power directly, and a status display reports battery state and the active speed profile. The result is a stable, precisely controllable mobility platform tuned for both indoor maneuvering and outdoor travel.
Powered Wheelchair parts and their functions
13 top-level parts · 150 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Frame 3 parts | 1× | Welded chassis |
| 2 | Drive Module 5 parts | 2× | Left + right |
| 3 | Drive Wheel 3 parts | 2× | Large rear wheels |
| 4 | Front Caster 3 parts | 2× | Front swivel casters |
| 5 | Battery Pack 4 parts | 1× | Deep-cycle sealed lead-acid pack with charge port. |
| 6 | Joystick Controller 3 parts | 1× | Joystick module |
| 7 | Power Module 5 parts | 1× | Motor driver |
| 8 | Seat Assembly 7 parts | 1× | Reclining padded seat with armrests and headrest. |
| 9 | Footrest 2 parts | 1× | Hinged footplate and support. |
| 10 | Anti-Tip Wheel 2 parts | 2× | Rear anti-tip wheels |
| 11 | Status Display 3 parts | 1× | Status display |
| 12 | Wiring Harness 3 parts | 1× | Wiring harness |
| 13 | Emergency Stop | 1× | Emergency stop |
3D model
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Build & assembly graph
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Bill of materials for Powered Wheelchair
13 top-level lines · 73 rows shown · 150 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Frame 3 parts | powered-wheelchair-frame | 1× | 1 | 3 | assembly |
| 1.1 | Frame Weldment | powered-wheelchair-frame-weldment | 1× | 1 | · | part |
| 1.2 | Seat Mount Plate | powered-wheelchair-seat-mount | 1× | 1 | · | part |
| 1.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 2 | Drive Module 5 parts | powered-wheelchair-drive-module | 2× | 2 | 28 | assembly |
| 2.1 | Stator Assembly 3 parts | stator-assembly | 1× | 2 | 3 | assembly |
| 2.1.1 | Stator Core (laminations) | stator-core | 1× | 2 | · | part |
| 2.1.2 | Copper Winding | copper-winding | 1× | 2 | · | part |
| 2.1.3 | Slot Insulation | stator-insulation | 1× | 2 | · | part |
| 2.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 2 | 19 | assembly |
| 2.2.1 | Rotor Shaft | rotor-shaft | 1× | 2 | · | part |
| 2.2.2 | Rotor Core | rotor-core | 1× | 2 | · | part |
| 2.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 32 | · | part |
| 2.2.4 | Ball Bearing | ball-bearing | 1× | 2 | · | part |
| 2.3 | Motor Housing | motor-housing | 1× | 2 | · | part |
| 2.4 | Reduction Gearbox 3 parts | powered-wheelchair-gearbox | 1× | 2 | 4 | assembly |
| 2.4.1 | Helical Gear Pair | gear-pair | 1× | 2 | · | part |
| 2.4.2 | Gearbox Housing | gearbox-housing | 1× | 2 | · | part |
| 2.4.3 | Ball Bearing | ball-bearing | 2× | 4 | · | part |
| 2.5 | Electromagnetic Park Brake | powered-wheelchair-brake | 1× | 2 | · | part |
| 3 | Drive Wheel 3 parts | powered-wheelchair-drive-wheel | 2× | 2 | 3 | assembly |
| 3.1 | Wheel Rim | powered-wheelchair-wheel-rim | 1× | 2 | · | part |
| 3.2 | Tire | tire | 1× | 2 | · | part |
| 3.3 | Wheel Hub | powered-wheelchair-wheel-hub | 1× | 2 | · | part |
| 4 | Front Caster 3 parts | powered-wheelchair-caster | 2× | 2 | 4 | assembly |
| 4.1 | Caster Fork | powered-wheelchair-caster-fork | 1× | 2 | · | part |
| 4.2 | Caster Wheel | powered-wheelchair-caster-wheel | 1× | 2 | · | part |
| 4.3 | Ball Bearing | ball-bearing | 2× | 4 | · | part |
| 5 | Battery Pack 4 parts | powered-wheelchair-battery-pack | 1× | 1 | 5 | assembly |
| 5.1 | 12 V Battery | lv-battery | 2× | 2 | · | part |
| 5.2 | Battery Tray | powered-wheelchair-battery-tray | 1× | 1 | · | part |
| 5.3 | Charger Port | powered-wheelchair-charger-port | 1× | 1 | · | part |
| 5.4 | Fuse Box | fuse-box | 1× | 1 | · | part |
| 6 | Joystick Controller 3 parts | powered-wheelchair-controller | 1× | 1 | 6 | assembly |
| 6.1 | Joystick Sensor | powered-wheelchair-joystick | 1× | 1 | · | part |
| 6.2 | Control Board 3 parts | powered-wheelchair-control-pcb | 1× | 1 | 4 | assembly |
| 6.2.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 6.2.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 6.2.3 | Connector | connector | 2× | 2 | · | part |
| 6.3 | Controller Housing | powered-wheelchair-controller-housing | 1× | 1 | · | part |
| 7 | Power Module 5 parts | powered-wheelchair-power-module | 1× | 1 | 15 | assembly |
| 7.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 7.2 | Power MOSFET | mosfet | 8× | 8 | · | part |
| 7.3 | Gate Driver IC | gate-driver-ic | 2× | 2 | · | part |
| 7.4 | Relay | relay | 1× | 1 | · | part |
| 7.5 | Connector | connector | 3× | 3 | · | part |
| 8 | Seat Assembly 7 parts | powered-wheelchair-seat | 1× | 1 | 32 | assembly |
| 8.1 | Seat Pan | powered-wheelchair-seat-pan | 1× | 1 | · | part |
| 8.2 | Backrest Frame | powered-wheelchair-backrest | 1× | 1 | · | part |
| 8.3 | Seat Foam | seat-foam | 2× | 2 | · | part |
| 8.4 | Seat Cover | seat-cover | 1× | 1 | · | part |
| 8.5 | Armrest | powered-wheelchair-armrest | 2× | 2 | · | part |
| 8.6 | Headrest | powered-wheelchair-headrest | 1× | 1 | · | part |
| 8.7 | Recline Actuator 4 parts | powered-wheelchair-recline-actuator | 1× | 1 | 24 | assembly |
| 8.7.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 8.7.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 8.7.3 | Motor Housing | motor-housing | 1× | 1 | · | part |
| 8.7.4 | Leadscrew | powered-wheelchair-leadscrew | 1× | 1 | · | part |
| 9 | Footrest 2 parts | powered-wheelchair-footrest | 1× | 1 | 3 | assembly |
| 9.1 | Footplate | powered-wheelchair-footplate | 1× | 1 | · | part |
| 9.2 | Footrest Bracket | powered-wheelchair-footrest-bracket | 2× | 2 | · | part |
| 10 | Anti-Tip Wheel 2 parts | powered-wheelchair-anti-tip | 2× | 2 | 2 | assembly |
| 10.1 | Anti-Tip Roller | powered-wheelchair-anti-tip-wheel | 1× | 2 | · | part |
| 10.2 | Anti-Tip Arm | powered-wheelchair-anti-tip-arm | 1× | 2 | · | part |
| 11 | Status Display 3 parts | powered-wheelchair-display | 1× | 1 | 3 | assembly |
| 11.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 11.2 | LCD Panel | powered-wheelchair-lcd | 1× | 1 | · | part |
| 11.3 | Connector | connector | 1× | 1 | · | part |
| 12 | Wiring Harness 3 parts | powered-wheelchair-harness | 1× | 1 | 8 | assembly |
| 12.1 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 12.2 | Connector | connector | 6× | 6 | · | part |
| 12.3 | Fuse Box | fuse-box | 1× | 1 | · | part |
| 13 | Emergency Stop | powered-wheelchair-estop | 1× | 1 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500–$3M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇸🇪Permobil
permobil.com ↗
|
Timra, SE | powered wheelchairs | 100 units | 12–20 wks |
|
🇺🇸Invacare
invacare.com ↗
|
Elyria, US | mobility & wheelchairs | 100 units | 12–20 wks |
| pridemobility.com ↗ | Exeter, US | powered wheelchairs | 100 units | 12–20 wks |
| sunrisemedical.com ↗ | Fresno, US | powered wheelchairs | 100 units | 12–20 wks |
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