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Powered Wheelchair

Product

Overview

A powered wheelchair is a motorized mobility device that a seated user drives with a joystick rather than by pushing hand rims. This configuration is rear-wheel drive: two large driven wheels at the back provide traction and directional stability, front swivel casters steer passively, and rear anti-tip wheels guard against tipping under acceleration or on slopes. Independent left and right drive lets the chair turn in place, which is essential for navigating tight indoor spaces.

How it works

Each rear wheel is turned by its own Drive Module, a DC motor coupled to a reduction gearbox and an electromagnetic park brake. The brake is spring-applied and power-released, so it locks automatically whenever drive power is removed, holding the chair on slopes. Because the two sides are driven independently, steering is differential: speeding one side relative to the other rotates the chair, and reversing them spins it about its center. The driven wheels are Drive Wheel units, while passive Front Caster forks at the front swivel to follow.

The user commands motion through the Joystick Controller, whose hall-effect joystick reports stick position to a control board. That board sends speed and direction targets to the Power Module, a dual H-bridge driver that switches current to each motor and enforces the selected speed profile. Energy comes from the Battery Pack, two series sealed lead-acid batteries forming a 24 V supply with an onboard charge port.

The rider sits in the Seat Assembly, a padded assembly with armrests, headrest, and a linear actuator for powered recline. All modules are tied together by the Wiring Harness, which distributes power and signals and carries fusing. A latching emergency stop cuts drive power directly, and a status display reports battery state and the active speed profile. The result is a stable, precisely controllable mobility platform tuned for both indoor maneuvering and outdoor travel.

Powered Wheelchair parts and their functions

13 top-level parts · 150 parts in total · full bill of materials below
Powered Wheelchair parts diagram: 1 frame, 2 drive module, 3 drive wheel, 4 front caster, 5 battery pack, 6 joystick controller, 7 power module, 8 seat assembly, 9 footrest, 10 anti-tip wheel, 11 status display, 12 wiring harness, 13 emergency stop. 150 parts in 13 top-level items.
Powered Wheelchair parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Frame 3 parts 1× Welded chassis
2 Drive Module 5 parts 2× Left + right
3 Drive Wheel 3 parts 2× Large rear wheels
4 Front Caster 3 parts 2× Front swivel casters
5 Battery Pack 4 parts 1× Deep-cycle sealed lead-acid pack with charge port.
6 Joystick Controller 3 parts 1× Joystick module
7 Power Module 5 parts 1× Motor driver
8 Seat Assembly 7 parts 1× Reclining padded seat with armrests and headrest.
9 Footrest 2 parts 1× Hinged footplate and support.
10 Anti-Tip Wheel 2 parts 2× Rear anti-tip wheels
11 Status Display 3 parts 1× Status display
12 Wiring Harness 3 parts 1× Wiring harness
13 Emergency Stop 1× Emergency stop

3D model

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Build & assembly graph

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Bill of materials for Powered Wheelchair

13 top-level lines · 73 rows shown · 150 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Frame 3 parts powered-wheelchair-frame 1× 1 3 assembly
1.1 Frame Weldment powered-wheelchair-frame-weldment 1× 1 · part
1.2 Seat Mount Plate powered-wheelchair-seat-mount 1× 1 · part
1.3 Fastener Set fastener-set 1× 1 · part
2 Drive Module 5 parts powered-wheelchair-drive-module 2× 2 28 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 2 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 2 · part
2.1.2 Copper Winding copper-winding 1× 2 · part
2.1.3 Slot Insulation stator-insulation 1× 2 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 2 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 2 · part
2.2.2 Rotor Core rotor-core 1× 2 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 32 · part
2.2.4 Ball Bearing ball-bearing 1× 2 · part
2.3 Motor Housing motor-housing 1× 2 · part
2.4 Reduction Gearbox 3 parts powered-wheelchair-gearbox 1× 2 4 assembly
2.4.1 Helical Gear Pair gear-pair 1× 2 · part
2.4.2 Gearbox Housing gearbox-housing 1× 2 · part
2.4.3 Ball Bearing ball-bearing 2× 4 · part
2.5 Electromagnetic Park Brake powered-wheelchair-brake 1× 2 · part
3 Drive Wheel 3 parts powered-wheelchair-drive-wheel 2× 2 3 assembly
3.1 Wheel Rim powered-wheelchair-wheel-rim 1× 2 · part
3.2 Tire tire 1× 2 · part
3.3 Wheel Hub powered-wheelchair-wheel-hub 1× 2 · part
4 Front Caster 3 parts powered-wheelchair-caster 2× 2 4 assembly
4.1 Caster Fork powered-wheelchair-caster-fork 1× 2 · part
4.2 Caster Wheel powered-wheelchair-caster-wheel 1× 2 · part
4.3 Ball Bearing ball-bearing 2× 4 · part
5 Battery Pack 4 parts powered-wheelchair-battery-pack 1× 1 5 assembly
5.1 12 V Battery lv-battery 2× 2 · part
5.2 Battery Tray powered-wheelchair-battery-tray 1× 1 · part
5.3 Charger Port powered-wheelchair-charger-port 1× 1 · part
5.4 Fuse Box fuse-box 1× 1 · part
6 Joystick Controller 3 parts powered-wheelchair-controller 1× 1 6 assembly
6.1 Joystick Sensor powered-wheelchair-joystick 1× 1 · part
6.2 Control Board 3 parts powered-wheelchair-control-pcb 1× 1 4 assembly
6.2.1 Bare PCB pcb-bare 1× 1 · part
6.2.2 Microcontroller mcu 1× 1 · part
6.2.3 Connector connector 2× 2 · part
6.3 Controller Housing powered-wheelchair-controller-housing 1× 1 · part
7 Power Module 5 parts powered-wheelchair-power-module 1× 1 15 assembly
7.1 Bare PCB pcb-bare 1× 1 · part
7.2 Power MOSFET mosfet 8× 8 · part
7.3 Gate Driver IC gate-driver-ic 2× 2 · part
7.4 Relay relay 1× 1 · part
7.5 Connector connector 3× 3 · part
8 Seat Assembly 7 parts powered-wheelchair-seat 1× 1 32 assembly
8.1 Seat Pan powered-wheelchair-seat-pan 1× 1 · part
8.2 Backrest Frame powered-wheelchair-backrest 1× 1 · part
8.3 Seat Foam seat-foam 2× 2 · part
8.4 Seat Cover seat-cover 1× 1 · part
8.5 Armrest powered-wheelchair-armrest 2× 2 · part
8.6 Headrest powered-wheelchair-headrest 1× 1 · part
8.7 Recline Actuator 4 parts powered-wheelchair-recline-actuator 1× 1 24 assembly
8.7.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
8.7.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
8.7.3 Motor Housing motor-housing 1× 1 · part
8.7.4 Leadscrew powered-wheelchair-leadscrew 1× 1 · part
9 Footrest 2 parts powered-wheelchair-footrest 1× 1 3 assembly
9.1 Footplate powered-wheelchair-footplate 1× 1 · part
9.2 Footrest Bracket powered-wheelchair-footrest-bracket 2× 2 · part
10 Anti-Tip Wheel 2 parts powered-wheelchair-anti-tip 2× 2 2 assembly
10.1 Anti-Tip Roller powered-wheelchair-anti-tip-wheel 1× 2 · part
10.2 Anti-Tip Arm powered-wheelchair-anti-tip-arm 1× 2 · part
11 Status Display 3 parts powered-wheelchair-display 1× 1 3 assembly
11.1 Bare PCB pcb-bare 1× 1 · part
11.2 LCD Panel powered-wheelchair-lcd 1× 1 · part
11.3 Connector connector 1× 1 · part
12 Wiring Harness 3 parts powered-wheelchair-harness 1× 1 8 assembly
12.1 Wire Bundle wire-bundle 1× 1 · part
12.2 Connector connector 6× 6 · part
12.3 Fuse Box fuse-box 1× 1 · part
13 Emergency Stop powered-wheelchair-estop 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $500–$3M. How estimates work
VendorHQSpecialtyMOQLead time
🇸🇪Permobil
permobil.com ↗
Timra, SE powered wheelchairs 100 units 12–20 wks
🇺🇸Invacare
invacare.com ↗
Elyria, US mobility & wheelchairs 100 units 12–20 wks
pridemobility.com ↗ Exeter, US powered wheelchairs 100 units 12–20 wks
sunrisemedical.com ↗ Fresno, US powered wheelchairs 100 units 12–20 wks

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