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Phacoemulsification System Product

Overview

A phacoemulsification system is the console that performs modern cataract surgery. Through an incision a couple of millimeters wide, an ultrasonic needle breaks the clouded lens into fragments while the same handpiece irrigates the eye to keep it inflated and aspirates the emulsified debris away. The hard part is balance: the machine must remove material aggressively yet hold the anterior chamber stable, never letting it collapse, all under the surgeon's graded foot control.

The Phaco Handpiece does the cutting, vibrating its titanium needle ultrasonically. The Aspiration Pump generates the vacuum that pulls fragments out through a single-use Fluidics Cassette, while the Fluidics Monitoring system supplies balanced salt solution and watches pressure. The Control Console coordinates ultrasonic power and flow, the surgeon sets parameters on the Touchscreen Display and commands them in real time with the Foot Pedal, and the whole assembly rides on a Mobile Cart.

How it works

Emulsification is mechanical, not thermal. Stacked Piezoelectric Element crystals in the Phaco Handpiece expand and contract tens of thousands of times a second, and a resonant horn amplifies that motion into the Phaco Needle, whose hollow tip jackhammers the lens apart while its bore aspirates the pieces. An irrigation sleeve around the needle replaces every microliter removed, so the chamber stays at volume. A resonance-tracking driver keeps the stack at its exact mechanical frequency as load changes, and power modulation — pulsing or bursting the energy — limits heat at the incision.

The fluidics are the safety story. The Aspiration Pump sets aspiration flow and vacuum, and the Pressure Sensor feedback in the Fluidics Monitoring loop lets the controller detect when a fragment occludes the tip and then suddenly clears — a surge that could collapse the chamber — and ramp the pump down before that happens. Irrigation pressure is set by the height the Motorized Bottle Pole raises the BSS bottle, or by active pressurization. The surgeon meters all of it through the Foot Pedal, whose graded travel moves continuously from irrigation alone, to aspiration, to phaco power, so a single foot governs the entire balance of the procedure.

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Bill of materials

8 top-level lines · 53 rows shown · 371 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Phaco Handpiece 5 parts phacoemulsification-system-handpiece 1 8 assembly
1.1 Piezoelectric Element piezo-element 4 part
1.2 Phaco Needle phacoemulsification-system-phaco-needle 1 part
1.3 Irrigation Sleeve phacoemulsification-system-irrigation-sleeve 1 part
1.4 Resonant Horn phacoemulsification-system-horn 1 part
1.5 Handpiece Cable phacoemulsification-system-handpiece-cable 1 part
2 Aspiration Pump 3 parts phacoemulsification-system-pump 1 27 assembly
2.1 Pump Drive Motor 4 parts phacoemulsification-system-pump-motor 1 25 assembly
2.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.1.3 Ball Bearing ball-bearing 2 part
2.1.4 Motor Housing motor-housing 1 part
2.2 Peristaltic Pump Head phacoemulsification-system-pump-head 1 part
2.3 Venturi Vacuum Module phacoemulsification-system-venturi-module 1 part
3 Fluidics Cassette 4 parts phacoemulsification-system-cassette 1 7 assembly
3.1 Cassette Body phacoemulsification-system-cassette-body 1 part
3.2 Pinch Valve phacoemulsification-system-pinch-valve 3 part
3.3 Relay relay 2 part
3.4 Waste Collection Bag phacoemulsification-system-waste-bag 1 part
4 Fluidics Monitoring 4 parts phacoemulsification-system-fluidics 1 30 assembly
4.1 Motorized Bottle Pole phacoemulsification-system-bottle-pole 1 part
4.2 Pressure Sensor pressure-sensor 2 part
4.3 BSS Irrigation Bottle phacoemulsification-system-bss-bottle 1 part
4.4 Pole Drive Motor 5 parts phacoemulsification-system-pole-motor 1 26 assembly
4.4.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
4.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
4.4.3 Ball Bearing ball-bearing 2 part
4.4.4 Motor Housing motor-housing 1 part
4.4.5 Helical Gear Pair gear-pair 1 part
5 Control Console 8 parts phacoemulsification-system-console 1 241 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Compute SoC Module soc-module 1 part
5.3 Microcontroller mcu 2 part
5.4 Ultrasonic Driver Board phacoemulsification-system-ultrasonic-driver 1 part
5.5 SMD Passive (R/C/L) smd-passives 220× 220 part
5.6 Connector connector 14× 14 part
5.7 Power Supply power-supply 1 part
5.8 Wire Bundle wire-bundle 1 part
6 Touchscreen Display 4 parts phacoemulsification-system-touchscreen 1 43 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Touch Digitizer touch-digitizer 1 part
6.3 Bare PCB pcb-bare 1 part
6.4 SMD Passive (R/C/L) smd-passives 40× 40 part
7 Foot Pedal 4 parts phacoemulsification-system-foot-pedal 1 5 assembly
7.1 Pedal Position Sensor phacoemulsification-system-pedal-sensor 1 part
7.2 Yaw Switch phacoemulsification-system-yaw-switch 2 part
7.3 Bare PCB pcb-bare 1 part
7.4 Microcontroller mcu 1 part
8 Mobile Cart 4 parts phacoemulsification-system-cart 1 10 assembly
8.1 Cart Frame phacoemulsification-system-cart-frame 1 part
8.2 Locking Caster phacoemulsification-system-caster 4 part
8.3 Connector connector 4 part
8.4 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

366-word article