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Thigh and Calf Shells

Assembly

Custom thermoformed polypropylene clamshell frames enclosing thigh and calf, with pivoting knee joint housing locking mechanism. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Thigh and Calf Shells parts and their functions

4 top-level parts · 4 parts in total · full bill of materials below
Thigh and Calf Shells parts diagram: 1 thigh shell, 2 calf shell, 3 knee joint housing block, 4 knee pivot pin. 4 parts in 4 top-level items.
Thigh and Calf Shells parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Thigh Shell 1× Upper clamshell enclosing quadriceps and thigh
2 Calf Shell 1× Lower clamshell extending below knee to mid-calf
3 Knee Joint Housing Block 1× Aluminum block hosting motor and wedge lock
4 Knee Pivot Pin 1× Pivot pin allowing knee flexion when unlocked

3D model

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Build & assembly graph

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Bill of materials for Thigh and Calf Shells

4 top-level lines · 4 rows shown · 4 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Thigh Shell stance-control-orthosis-thigh-shell 1× 1 · part
2 Calf Shell stance-control-orthosis-calf-shell 1× 1 · part
3 Knee Joint Housing Block stance-control-orthosis-knee-joint-housing 1× 1 · part
4 Knee Pivot Pin stance-control-orthosis-hinge-pin 1× 1 · part

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Where the thigh and calf shells is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗
Pune, IN Forgings & metal parts 500 pcs 6–10 wks
dicastal.com ↗ Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
tataautocomp.com ↗ Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗
Singapore Precision metal & mfg 500 pcs 6–10 wks
sundaram-clayton.com ↗ Chennai, IN Die castings 500 pcs 6–10 wks