Control Panel
AssemblyPLC-based panel sequencing the hopper gates, grinders, conveyor and pumps with level and pressure interlocks. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Control Panel parts and their functions
8 top-level parts · 1,187 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | PLC Rack 4 parts | 1× | Programmable logic controller running the ash-removal sequence. |
| 2 | HMI Touchscreen 4 parts | 1× | Operator panel showing sequence status and alarms. |
| 3 | Variable Frequency Drive 5 parts | 4× | Motor speed drives |
| 4 | Motor Control Center Section 4 parts | 1× | Motor control center |
| 5 | Power Supply | 2× | Unit that converts mains or battery input into the regulated DC voltages a machine's electronics and actuators need. |
| 6 | Relay | 30× | Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch. |
| 7 | Wire Bundle | 1× | Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine. |
| 8 | Enclosure Cabinet 4 parts | 1× | IP54 freestanding control cabinet. |
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Bill of materials for Control Panel
8 top-level lines · 37 rows shown · 1,187 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | PLC Rack 4 parts | ash-handling-system-plc-rack | 1× | 1 | 674 | assembly |
| 1.1 | PLC CPU Module 4 parts | ash-handling-system-cpu-module | 1× | 1 | 126 | assembly |
| 1.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 1.1.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 1.1.3 | SMD Passive (R/C/L) | smd-passives | 120× | 120 | · | part |
| 1.1.4 | Connector | connector | 4× | 4 | · | part |
| 1.2 | PLC I/O Module 4 parts | ash-handling-system-io-module | 6× | 6 | 91 | assembly |
| 1.2.1 | Bare PCB | pcb-bare | 1× | 6 | · | part |
| 1.2.2 | Relay | relay | 8× | 48 | · | part |
| 1.2.3 | SMD Passive (R/C/L) | smd-passives | 80× | 480 | · | part |
| 1.2.4 | Connector | connector | 2× | 12 | · | part |
| 1.3 | PLC Comms Module | ash-handling-system-comms-module | 1× | 1 | · | part |
| 1.4 | PLC Backplane | ash-handling-system-rack-backplane | 1× | 1 | · | part |
| 2 | HMI Touchscreen 4 parts | ash-handling-system-hmi-touchscreen | 1× | 1 | 6 | assembly |
| 2.1 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 2.2 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 2.3 | Microcontroller | mcu | 1× | 1 | · | part |
| 2.4 | Connector | connector | 3× | 3 | · | part |
| 3 | Variable Frequency Drive 5 parts | ash-handling-system-vfd-drive | 4× | 4 | 109 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 4 | · | part |
| 3.2 | Microcontroller | mcu | 1× | 4 | · | part |
| 3.3 | SMD Passive (R/C/L) | smd-passives | 100× | 400 | · | part |
| 3.4 | IGBT Power Stack | ash-handling-system-igbt-stack | 1× | 4 | · | part |
| 3.5 | Connector | connector | 6× | 24 | · | part |
| 4 | Motor Control Center Section 4 parts | ash-handling-system-mcc-section | 1× | 1 | 27 | assembly |
| 4.1 | Circuit Breaker | ash-handling-system-circuit-breaker | 6× | 6 | · | part |
| 4.2 | Motor Contactor | ash-handling-system-contactor | 8× | 8 | · | part |
| 4.3 | Relay | relay | 12× | 12 | · | part |
| 4.4 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 5 | Power Supply | power-supply | 2× | 2 | · | part |
| 6 | Relay | relay | 30× | 30 | · | part |
| 7 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 8 | Enclosure Cabinet 4 parts | ash-handling-system-enclosure-cabinet | 1× | 1 | 11 | assembly |
| 8.1 | Sheet Metal Panel | sheet-panel | 6× | 6 | · | part |
| 8.2 | Cabinet Door | ash-handling-system-cabinet-door | 2× | 2 | · | part |
| 8.3 | Cabinet Cooling Fan | ash-handling-system-cooling-fan | 2× | 2 | · | part |
| 8.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
Where the control panel is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
|
🇸🇬Beyonics
beyonics.com ↗
|
Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |