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Diesel Generator

Product

Overview

A diesel generator converts the chemical energy of diesel fuel into electrical power by coupling a compression-ignition engine to an alternator. This 500 kVA genset serves standby and prime-power duty for buildings, data centres, and industrial sites, supplying 400 V three-phase power at 50 Hz. The complete unit is mounted on a single skid for transport and installation, and packaged inside an acoustic canopy for outdoor use.

Construction

The Diesel Engine is the prime mover: a turbocharged six-cylinder diesel that delivers mechanical torque at a governed 1500 RPM, the speed required to produce 50 Hz from a four-pole alternator. A Flexible Coupling joins the engine flywheel to the Alternator (Generator End), a brushless synchronous machine whose automatic voltage regulator holds output voltage steady under changing load.

Engine support systems surround the prime mover. The Cooling System package carries the radiator, fan, and coolant circuit that reject combustion heat, while the Exhaust System routes flue gas through a silencer to limit noise and back-pressure. The Fuel System draws from the base tank through filters and a lift pump to the injection system, with water separation to protect the engine.

The whole drivetrain bolts to the Base Frame / Skid, a welded steel skid with anti-vibration mounts that isolate the running unit and double as the integral fuel tank. The Control Panel manages starting, speed and voltage regulation, synchronising, and protective shutdowns for low oil pressure, high temperature, and overspeed. Enclosing everything, the Canopy / Enclosure is a weatherproof, sound-attenuating housing with acoustic lining, lockable access doors, and louvres for cooling airflow.

Diesel Generator parts and their functions

9 top-level parts · 147 parts in total · full bill of materials below
Diesel Generator parts diagram: 1 diesel engine, 2 cooling system, 3 exhaust system, 4 fuel system, 5 alternator (generator end), 6 flexible coupling, 7 base frame / skid, 8 control panel, 9 canopy / enclosure. 147 parts in 9 top-level items.
Diesel Generator parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Diesel Engine 14 parts 1× Prime mover
2 Cooling System 4 parts 1× Radiator, fan and pump rejecting engine and charge-air heat.
3 Exhaust System 3 parts 1× Collects and silences exhaust gas after the turbine.
4 Fuel System 4 parts 1× Day tank, lift pump, filtration and water separation.
5 Alternator (Generator End) 6 parts 1× Generator end
6 Flexible Coupling 1× Engine-to-alternator drive
7 Base Frame / Skid 3 parts 1× Skid + anti-vibration mounts
8 Control Panel 9 parts 1× Genset controller, protection, transfer switch and starting battery.
9 Canopy / Enclosure 3 parts 1× Sound-attenuating enclosure

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Build & assembly graph

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Bill of materials for Diesel Generator

9 top-level lines · 75 rows shown · 147 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Diesel Engine 14 parts diesel-generator-engine 1× 1 51 assembly
1.1 Engine Block diesel-generator-engine-block 1× 1 · part
1.2 Piston & Connecting Rod 2 parts diesel-generator-piston 6× 6 2 assembly
1.2.1 Piston, Rings & Rod diesel-generator-piston-crown 1× 6 · part
1.2.2 Ball Bearing ball-bearing 1× 6 · part
1.3 Crankshaft diesel-generator-crankshaft 1× 1 · part
1.4 Camshaft diesel-generator-camshaft 1× 1 · part
1.5 Cylinder Head 2 parts diesel-generator-cylinder-head 1× 1 13 assembly
1.5.1 Poppet Valve & Spring diesel-generator-valve 12× 12 · part
1.5.2 O-Ring Set oring-set 1× 1 · part
1.6 Fuel Injector diesel-generator-fuel-injector 6× 6 · part
1.7 High-Pressure Injection Pump diesel-generator-injection-pump 1× 1 · part
1.8 Turbocharger 3 parts diesel-generator-turbocharger 1× 1 5 assembly
1.8.1 Turbine & Compressor Cartridge diesel-generator-turbine-wheel 1× 1 · part
1.8.2 Ball Bearing ball-bearing 2× 2 · part
1.8.3 Oil Seal oil-seal 2× 2 · part
1.9 Intercooler diesel-generator-intercooler 1× 1 · part
1.10 Oil Pump diesel-generator-oil-pump 1× 1 · part
1.11 Oil Filter diesel-generator-oil-filter 1× 1 · part
1.12 Air Intake Filter diesel-generator-air-filter 1× 1 · part
1.13 Glow Plug diesel-generator-glow-plug 6× 6 · part
1.14 Flywheel & Ring Gear diesel-generator-flywheel 1× 1 · part
2 Cooling System 4 parts diesel-generator-cooling 1× 1 4 assembly
2.1 Radiator radiator 1× 1 · part
2.2 Cooling Fan diesel-generator-fan-blade 1× 1 · part
2.3 Coolant Pump coolant-pump 1× 1 · part
2.4 Thermostat diesel-generator-thermostat 1× 1 · part
3 Exhaust System 3 parts diesel-generator-exhaust 1× 1 3 assembly
3.1 Exhaust Manifold diesel-generator-exhaust-manifold 1× 1 · part
3.2 Muffler diesel-generator-muffler 1× 1 · part
3.3 Tail Silencer diesel-generator-silencer 1× 1 · part
4 Fuel System 4 parts diesel-generator-fuel-system 1× 1 4 assembly
4.1 Fuel Day Tank diesel-generator-fuel-tank 1× 1 · part
4.2 Fuel Lift Pump diesel-generator-lift-pump 1× 1 · part
4.3 Fuel Filter diesel-generator-fuel-filter 1× 1 · part
4.4 Fuel Water Separator diesel-generator-water-separator 1× 1 · part
5 Alternator (Generator End) 6 parts diesel-generator-alternator 1× 1 30 assembly
5.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
5.1.1 Stator Core (laminations) stator-core 1× 1 · part
5.1.2 Copper Winding copper-winding 1× 1 · part
5.1.3 Slot Insulation stator-insulation 1× 1 · part
5.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
5.2.1 Rotor Shaft rotor-shaft 1× 1 · part
5.2.2 Rotor Core rotor-core 1× 1 · part
5.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
5.2.4 Ball Bearing ball-bearing 1× 1 · part
5.3 Copper Winding copper-winding 4× 4 · part
5.4 Automatic Voltage Regulator (AVR) diesel-generator-avr 1× 1 · part
5.5 Brushless Exciter diesel-generator-exciter 1× 1 · part
5.6 Ball Bearing ball-bearing 2× 2 · part
6 Flexible Coupling diesel-generator-coupling 1× 1 · part
7 Base Frame / Skid 3 parts diesel-generator-base-frame 1× 1 8 assembly
7.1 Skid Rail Frame diesel-generator-skid-rail 1× 1 · part
7.2 Anti-Vibration Mount diesel-generator-avm 6× 6 · part
7.3 Fastener Set fastener-set 1× 1 · part
8 Control Panel 9 parts diesel-generator-control-panel 1× 1 37 assembly
8.1 Genset Controller 4 parts diesel-generator-controller 1× 1 9 assembly
8.1.1 Bare PCB pcb-bare 1× 1 · part
8.1.2 Microcontroller mcu 1× 1 · part
8.1.3 Relay relay 6× 6 · part
8.1.4 Fuse Box fuse-box 1× 1 · part
8.2 LCD Panel lcd-panel 1× 1 · part
8.3 Main Circuit Breaker diesel-generator-breaker 1× 1 · part
8.4 Automatic Transfer Switch (ATS) 2 parts diesel-generator-ats 1× 1 4 assembly
8.4.1 Transfer Contactor diesel-generator-ats-contactor 2× 2 · part
8.4.2 Relay relay 2× 2 · part
8.5 Starting Battery diesel-generator-battery 1× 1 · part
8.6 Battery Charger diesel-generator-battery-charger 1× 1 · part
8.7 Engine Gauge diesel-generator-gauge 3× 3 · part
8.8 Wire Bundle wire-bundle 1× 1 · part
8.9 Connector connector 16× 16 · part
9 Canopy / Enclosure 3 parts diesel-generator-canopy 1× 1 9 assembly
9.1 Sound-Attenuating Panel diesel-generator-canopy-panel 6× 6 · part
9.2 Service Door diesel-generator-canopy-door 2× 2 · part
9.3 Fastener Set fastener-set 1× 1 · part

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Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$50M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸GE Vernova
gevernova.com ↗
Cambridge, US Power generation made to order 20–40 wks
siemens-energy.com ↗ Munich, DE Power & grid made to order 20–40 wks
hitachienergy.com ↗ Zurich, CH Grid & transformers made to order 20–40 wks
🇨🇭ABB
abb.com ↗
Zurich, CH Electrification & automation made to order 20–40 wks
se.com ↗ Rueil-Malmaison, FR Electrical & automation made to order 20–40 wks

277-word article