Diesel Generator
ProductOverview
A diesel generator converts the chemical energy of diesel fuel into electrical power by coupling a compression-ignition engine to an alternator. This 500 kVA genset serves standby and prime-power duty for buildings, data centres, and industrial sites, supplying 400 V three-phase power at 50 Hz. The complete unit is mounted on a single skid for transport and installation, and packaged inside an acoustic canopy for outdoor use.
Construction
The Diesel Engine is the prime mover: a turbocharged six-cylinder diesel that delivers mechanical torque at a governed 1500 RPM, the speed required to produce 50 Hz from a four-pole alternator. A Flexible Coupling joins the engine flywheel to the Alternator (Generator End), a brushless synchronous machine whose automatic voltage regulator holds output voltage steady under changing load.
Engine support systems surround the prime mover. The Cooling System package carries the radiator, fan, and coolant circuit that reject combustion heat, while the Exhaust System routes flue gas through a silencer to limit noise and back-pressure. The Fuel System draws from the base tank through filters and a lift pump to the injection system, with water separation to protect the engine.
The whole drivetrain bolts to the Base Frame / Skid, a welded steel skid with anti-vibration mounts that isolate the running unit and double as the integral fuel tank. The Control Panel manages starting, speed and voltage regulation, synchronising, and protective shutdowns for low oil pressure, high temperature, and overspeed. Enclosing everything, the Canopy / Enclosure is a weatherproof, sound-attenuating housing with acoustic lining, lockable access doors, and louvres for cooling airflow.
Diesel Generator parts and their functions
9 top-level parts · 147 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Diesel Engine 14 parts | 1× | Prime mover |
| 2 | Cooling System 4 parts | 1× | Radiator, fan and pump rejecting engine and charge-air heat. |
| 3 | Exhaust System 3 parts | 1× | Collects and silences exhaust gas after the turbine. |
| 4 | Fuel System 4 parts | 1× | Day tank, lift pump, filtration and water separation. |
| 5 | Alternator (Generator End) 6 parts | 1× | Generator end |
| 6 | Flexible Coupling | 1× | Engine-to-alternator drive |
| 7 | Base Frame / Skid 3 parts | 1× | Skid + anti-vibration mounts |
| 8 | Control Panel 9 parts | 1× | Genset controller, protection, transfer switch and starting battery. |
| 9 | Canopy / Enclosure 3 parts | 1× | Sound-attenuating enclosure |
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Build & assembly graph
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Bill of materials for Diesel Generator
9 top-level lines · 75 rows shown · 147 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Diesel Engine 14 parts | diesel-generator-engine | 1× | 1 | 51 | assembly |
| 1.1 | Engine Block | diesel-generator-engine-block | 1× | 1 | · | part |
| 1.2 | Piston & Connecting Rod 2 parts | diesel-generator-piston | 6× | 6 | 2 | assembly |
| 1.2.1 | Piston, Rings & Rod | diesel-generator-piston-crown | 1× | 6 | · | part |
| 1.2.2 | Ball Bearing | ball-bearing | 1× | 6 | · | part |
| 1.3 | Crankshaft | diesel-generator-crankshaft | 1× | 1 | · | part |
| 1.4 | Camshaft | diesel-generator-camshaft | 1× | 1 | · | part |
| 1.5 | Cylinder Head 2 parts | diesel-generator-cylinder-head | 1× | 1 | 13 | assembly |
| 1.5.1 | Poppet Valve & Spring | diesel-generator-valve | 12× | 12 | · | part |
| 1.5.2 | O-Ring Set | oring-set | 1× | 1 | · | part |
| 1.6 | Fuel Injector | diesel-generator-fuel-injector | 6× | 6 | · | part |
| 1.7 | High-Pressure Injection Pump | diesel-generator-injection-pump | 1× | 1 | · | part |
| 1.8 | Turbocharger 3 parts | diesel-generator-turbocharger | 1× | 1 | 5 | assembly |
| 1.8.1 | Turbine & Compressor Cartridge | diesel-generator-turbine-wheel | 1× | 1 | · | part |
| 1.8.2 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 1.8.3 | Oil Seal | oil-seal | 2× | 2 | · | part |
| 1.9 | Intercooler | diesel-generator-intercooler | 1× | 1 | · | part |
| 1.10 | Oil Pump | diesel-generator-oil-pump | 1× | 1 | · | part |
| 1.11 | Oil Filter | diesel-generator-oil-filter | 1× | 1 | · | part |
| 1.12 | Air Intake Filter | diesel-generator-air-filter | 1× | 1 | · | part |
| 1.13 | Glow Plug | diesel-generator-glow-plug | 6× | 6 | · | part |
| 1.14 | Flywheel & Ring Gear | diesel-generator-flywheel | 1× | 1 | · | part |
| 2 | Cooling System 4 parts | diesel-generator-cooling | 1× | 1 | 4 | assembly |
| 2.1 | Radiator | radiator | 1× | 1 | · | part |
| 2.2 | Cooling Fan | diesel-generator-fan-blade | 1× | 1 | · | part |
| 2.3 | Coolant Pump | coolant-pump | 1× | 1 | · | part |
| 2.4 | Thermostat | diesel-generator-thermostat | 1× | 1 | · | part |
| 3 | Exhaust System 3 parts | diesel-generator-exhaust | 1× | 1 | 3 | assembly |
| 3.1 | Exhaust Manifold | diesel-generator-exhaust-manifold | 1× | 1 | · | part |
| 3.2 | Muffler | diesel-generator-muffler | 1× | 1 | · | part |
| 3.3 | Tail Silencer | diesel-generator-silencer | 1× | 1 | · | part |
| 4 | Fuel System 4 parts | diesel-generator-fuel-system | 1× | 1 | 4 | assembly |
| 4.1 | Fuel Day Tank | diesel-generator-fuel-tank | 1× | 1 | · | part |
| 4.2 | Fuel Lift Pump | diesel-generator-lift-pump | 1× | 1 | · | part |
| 4.3 | Fuel Filter | diesel-generator-fuel-filter | 1× | 1 | · | part |
| 4.4 | Fuel Water Separator | diesel-generator-water-separator | 1× | 1 | · | part |
| 5 | Alternator (Generator End) 6 parts | diesel-generator-alternator | 1× | 1 | 30 | assembly |
| 5.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 5.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | · | part |
| 5.1.2 | Copper Winding | copper-winding | 1× | 1 | · | part |
| 5.1.3 | Slot Insulation | stator-insulation | 1× | 1 | · | part |
| 5.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 5.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | · | part |
| 5.2.2 | Rotor Core | rotor-core | 1× | 1 | · | part |
| 5.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | · | part |
| 5.2.4 | Ball Bearing | ball-bearing | 1× | 1 | · | part |
| 5.3 | Copper Winding | copper-winding | 4× | 4 | · | part |
| 5.4 | Automatic Voltage Regulator (AVR) | diesel-generator-avr | 1× | 1 | · | part |
| 5.5 | Brushless Exciter | diesel-generator-exciter | 1× | 1 | · | part |
| 5.6 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 6 | Flexible Coupling | diesel-generator-coupling | 1× | 1 | · | part |
| 7 | Base Frame / Skid 3 parts | diesel-generator-base-frame | 1× | 1 | 8 | assembly |
| 7.1 | Skid Rail Frame | diesel-generator-skid-rail | 1× | 1 | · | part |
| 7.2 | Anti-Vibration Mount | diesel-generator-avm | 6× | 6 | · | part |
| 7.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 8 | Control Panel 9 parts | diesel-generator-control-panel | 1× | 1 | 37 | assembly |
| 8.1 | Genset Controller 4 parts | diesel-generator-controller | 1× | 1 | 9 | assembly |
| 8.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 8.1.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 8.1.3 | Relay | relay | 6× | 6 | · | part |
| 8.1.4 | Fuse Box | fuse-box | 1× | 1 | · | part |
| 8.2 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 8.3 | Main Circuit Breaker | diesel-generator-breaker | 1× | 1 | · | part |
| 8.4 | Automatic Transfer Switch (ATS) 2 parts | diesel-generator-ats | 1× | 1 | 4 | assembly |
| 8.4.1 | Transfer Contactor | diesel-generator-ats-contactor | 2× | 2 | · | part |
| 8.4.2 | Relay | relay | 2× | 2 | · | part |
| 8.5 | Starting Battery | diesel-generator-battery | 1× | 1 | · | part |
| 8.6 | Battery Charger | diesel-generator-battery-charger | 1× | 1 | · | part |
| 8.7 | Engine Gauge | diesel-generator-gauge | 3× | 3 | · | part |
| 8.8 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 8.9 | Connector | connector | 16× | 16 | · | part |
| 9 | Canopy / Enclosure 3 parts | diesel-generator-canopy | 1× | 1 | 9 | assembly |
| 9.1 | Sound-Attenuating Panel | diesel-generator-canopy-panel | 6× | 6 | · | part |
| 9.2 | Service Door | diesel-generator-canopy-door | 2× | 2 | · | part |
| 9.3 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Used in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$50M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| gevernova.com ↗ | Cambridge, US | Power generation | made to order | 20–40 wks |
| siemens-energy.com ↗ | Munich, DE | Power & grid | made to order | 20–40 wks |
| hitachienergy.com ↗ | Zurich, CH | Grid & transformers | made to order | 20–40 wks |
|
🇨🇭ABB
abb.com ↗
|
Zurich, CH | Electrification & automation | made to order | 20–40 wks |
| se.com ↗ | Rueil-Malmaison, FR | Electrical & automation | made to order | 20–40 wks |
277-word article