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Switchgear Panel

Product

Overview

A switchgear panel controls, protects, and isolates a section of a medium-voltage power network. This metal-clad, draw-out cubicle is rated 12 kV, 1250 A, with a 25 kA short-circuit capacity, and forms one feeder of a substation lineup. "Metal-clad" means each functional part, breaker, busbars, cables, and instruments, sits in its own earthed metal compartment, so a fault in one is contained and the draw-out breaker can be withdrawn safely for maintenance.

Construction

The structure is the Cubicle Enclosure, a sheet-steel metal-clad enclosure partitioned into separate compartments with shutters that automatically cover live contacts when the breaker is withdrawn. Power passes horizontally along the Busbar System, insulated copper busbars and droppers that link this panel to the rest of the lineup.

The switching element is the Vacuum Circuit Breaker, a draw-out vacuum circuit breaker that interrupts current, including fault current, by separating contacts inside a vacuum bottle, where the arc extinguishes at the first current zero. The breaker truck racks in and out on rails for isolation and testing.

Measurement and protection rely on the Instrument Transformers: current transformers and voltage transformers that scale the high primary values down to safe signals. These feed the Numerical Protection Relay, a numerical relay that detects overcurrent, earth fault, and other conditions and trips the breaker within cycles.

Safety and conditioning hardware complete the panel. The Earthing Switch grounds the feeder before maintenance, the Surge Arrester set (one per phase) clamps lightning and switching overvoltages, and the Cable Termination terminates the incoming HV cable on each phase. Control wiring, metering, and the relay sit in the segregated LV Control Compartment compartment.

Switchgear Panel parts and their functions

9 top-level parts · 113 parts in total · full bill of materials below
Switchgear Panel parts diagram: 1 cubicle enclosure, 2 busbar system, 3 vacuum circuit breaker, 4 instrument transformers, 5 numerical protection relay, 6 earthing switch, 7 surge arrester, 8 LV control compartment, 9 cable termination. 113 parts in 9 top-level items.
Switchgear Panel parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Cubicle Enclosure 7 parts 1× Sheet-steel metal-clad enclosure
2 Busbar System 4 parts 1× Main copper busbars + droppers
3 Vacuum Circuit Breaker 5 parts 1× Draw-out vacuum circuit breaker truck
4 Instrument Transformers 2 parts 1× CTs + VTs
5 Numerical Protection Relay 5 parts 1× Numerical feeder protection relay
6 Earthing Switch 2 parts 1× Maintenance earthing switch
7 Surge Arrester 3× One per phase
8 LV Control Compartment 4 parts 1× LV control & wiring compartment
9 Cable Termination 3× Heat-shrink cable termination, one per phase

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Build & assembly graph

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Bill of materials for Switchgear Panel

9 top-level lines · 49 rows shown · 113 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Cubicle Enclosure 7 parts switchgear-cubicle 1× 1 15 assembly
1.1 Sheet-Steel Enclosure Frame switchgear-enclosure-frame 1× 1 · part
1.2 Automatic Shutter Assembly 2 parts switchgear-shutter-assembly 1× 1 3 assembly
1.2.1 Shutter Plate switchgear-shutter-plate 2× 2 · part
1.2.2 Fastener Set fastener-set 1× 1 · part
1.3 Pressure Relief Flap switchgear-pressure-relief-flap 1× 1 · part
1.4 Anti-Condensation Heater switchgear-anti-condensation-heater 1× 1 · part
1.5 Indication Lamp switchgear-indication-lamp 4× 4 · part
1.6 Panel Meter switchgear-panel-meter 1× 1 · part
1.7 Fastener Set fastener-set 4× 4 · part
2 Busbar System 4 parts switchgear-busbar-system 1× 1 18 assembly
2.1 Main Copper Busbar switchgear-main-busbar 3× 3 · part
2.2 Busbar Dropper switchgear-dropper 3× 3 · part
2.3 Post Insulator switchgear-support-insulator 6× 6 · part
2.4 Contact Bushing switchgear-contact-bushing 6× 6 · part
3 Vacuum Circuit Breaker 5 parts switchgear-vcb 1× 1 40 assembly
3.1 Breaker Truck Chassis switchgear-vcb-truck 1× 1 · part
3.2 Embedded Breaker Pole 2 parts switchgear-vcb-pole 3× 3 2 assembly
3.2.1 Vacuum Interrupter switchgear-vacuum-interrupter 1× 3 · part
3.2.2 Pole Housing switchgear-pole-housing 1× 3 · part
3.3 Spring Operating Mechanism 5 parts switchgear-operating-mechanism 1× 1 25 assembly
3.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
3.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
3.3.3 Closing Spring switchgear-closing-spring 1× 1 · part
3.3.4 Cam Shaft switchgear-cam-shaft 1× 1 · part
3.3.5 Trip Coil switchgear-trip-coil 1× 1 · part
3.4 Racking Mechanism 2 parts switchgear-racking-mechanism 1× 1 2 assembly
3.4.1 Racking Lead Screw switchgear-racking-screw 1× 1 · part
3.4.2 Safety Interlock switchgear-interlock 1× 1 · part
3.5 Primary Isolating Contact switchgear-isolating-contact 6× 6 · part
4 Instrument Transformers 2 parts switchgear-instrument-transformers 1× 1 6 assembly
4.1 Current Transformer switchgear-current-transformer 3× 3 · part
4.2 Voltage Transformer switchgear-voltage-transformer 3× 3 · part
5 Numerical Protection Relay 5 parts switchgear-protection-relay 1× 1 5 assembly
5.1 Bare PCB pcb-bare 1× 1 · part
5.2 Microcontroller mcu 1× 1 · part
5.3 LCD Panel lcd-panel 1× 1 · part
5.4 CT/VT Input Module switchgear-relay-input-module 1× 1 · part
5.5 Trip Circuit switchgear-trip-circuit 1× 1 · part
6 Earthing Switch 2 parts switchgear-earthing-switch 1× 1 4 assembly
6.1 Earthing Blade switchgear-earth-blade 3× 3 · part
6.2 Safety Interlock switchgear-interlock 1× 1 · part
7 Surge Arrester switchgear-surge-arrester 3× 3 · part
8 LV Control Compartment 4 parts switchgear-lv-control 1× 1 19 assembly
8.1 Wire Bundle wire-bundle 1× 1 · part
8.2 Terminal Block switchgear-terminal-block 12× 12 · part
8.3 Relay relay 4× 4 · part
8.4 Connector connector 2× 2 · part
9 Cable Termination switchgear-cable-termination 3× 3 · part

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Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$50M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸GE Vernova
gevernova.com ↗
Cambridge, US Power generation made to order 20–40 wks
siemens-energy.com ↗ Munich, DE Power & grid made to order 20–40 wks
hitachienergy.com ↗ Zurich, CH Grid & transformers made to order 20–40 wks
🇨🇭ABB
abb.com ↗
Zurich, CH Electrification & automation made to order 20–40 wks
se.com ↗ Rueil-Malmaison, FR Electrical & automation made to order 20–40 wks

282-word article