Gas Turbine
ProductOverview
A gas turbine generates electricity by burning fuel in a continuous flow of compressed air and extracting work from the hot expanding gas. This heavy-duty industrial machine produces around 180 MW in simple cycle and approaches 60% efficiency in combined-cycle configuration, where exhaust heat raises steam for a bottoming steam turbine. It serves baseload, mid-merit, and peaking duty on the grid, running at 3000 RPM to synchronise with a 50 Hz system.
How it works
Air enters through the Air Inlet System, which filters, silences, and conditions the intake flow. The Axial Compressor, a 17-stage axial machine, raises the air to roughly 18 times atmospheric pressure. This compressed air feeds the Combustion System system, a can-annular array of combustors where fuel is injected and burned; dry low-NOx staging keeps emissions low while raising gas temperature to about 1400 °C.
The hot, high-pressure gas expands through the Turbine Section, a four-stage turbine whose air-cooled blades convert thermal energy into shaft torque. The same shaft drives the compressor and, through the Load Gearbox & Coupling, the Generator, a synchronous machine producing electricity at 15.75 kV. Spent gas leaves via the Exhaust System diffuser and stack, or passes to a heat-recovery boiler in combined cycle.
The rotor is carried by the Shaft & Bearing Assembly assembly, journal and thrust bearings fed by the Lube Oil Skid. Fuel is metered and pressurised by the Fuel Skid, while the Starting & Cooling Package package provides starting torque and component cooling air. The Control System system governs speed, load, temperature limits, and protection, and the entire machine sits within a ventilated Acoustic Enclosure for noise and fire containment.
Gas Turbine parts and their functions
13 top-level parts · 2,089 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Air Inlet System 4 parts | 1× | air intake and conditioning |
| 2 | Axial Compressor 4 parts | 1× | 17-stage axial compressor |
| 3 | Combustion System 2 parts | 1× | can-annular combustion system |
| 4 | Turbine Section 3 parts | 1× | 4-stage hot gas turbine |
| 5 | Shaft & Bearing Assembly 4 parts | 1× | rotor shaft and bearing assembly |
| 6 | Exhaust System 2 parts | 1× | diffuser and stack |
| 7 | Generator 5 parts | 1× | synchronous generator |
| 8 | Load Gearbox & Coupling 4 parts | 1× | load gear and coupling |
| 9 | Lube Oil Skid 3 parts | 1× | lubrication oil skid |
| 10 | Fuel Skid 2 parts | 1× | gas/liquid fuel skid |
| 11 | Starting & Cooling Package 3 parts | 1× | starting and cooling package |
| 12 | Control System 6 parts | 1× | control and protection system |
| 13 | Acoustic Enclosure 2 parts | 1× | acoustic enclosure |
Diagrams & photos
3D model
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Build & assembly graph
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Bill of materials for Gas Turbine
13 top-level lines · 76 rows shown · 2,089 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Air Inlet System 4 parts | gas-turbine-air-inlet | 1× | 1 | 28 | assembly |
| 1.1 | Air Filter Cartridge | gas-turbine-filter-element | 24× | 24 | · | part |
| 1.2 | Inlet Silencer | gas-turbine-inlet-silencer | 1× | 1 | · | part |
| 1.3 | Inlet Transition Duct | gas-turbine-inlet-duct | 1× | 1 | · | part |
| 1.4 | Fastener Set | fastener-set | 2× | 2 | · | part |
| 2 | Axial Compressor 4 parts | gas-turbine-compressor | 1× | 1 | 1,410 | assembly |
| 2.1 | Inlet Guide Vane Assembly 2 parts | gas-turbine-igv | 1× | 1 | 96 | assembly |
| 2.1.1 | Stator/Guide Vane | gas-turbine-vane | 48× | 48 | · | part |
| 2.1.2 | Ball Bearing | ball-bearing | 48× | 48 | · | part |
| 2.2 | Compressor Rotor 3 parts | gas-turbine-compressor-rotor | 1× | 1 | 633 | assembly |
| 2.2.1 | Compressor Blade | gas-turbine-compressor-blade | 612× | 612 | · | part |
| 2.2.2 | Compressor Disc | gas-turbine-compressor-disc | 17× | 17 | · | part |
| 2.2.3 | Fastener Set | fastener-set | 4× | 4 | · | part |
| 2.3 | Compressor Stator 1 parts | gas-turbine-compressor-stator | 1× | 1 | 680 | assembly |
| 2.3.1 | Stator/Guide Vane | gas-turbine-vane | 680× | 680 | · | part |
| 2.4 | Compressor Casing | gas-turbine-compressor-casing | 1× | 1 | · | part |
| 3 | Combustion System 2 parts | gas-turbine-combustion | 1× | 1 | 126 | assembly |
| 3.1 | Combustor Can 3 parts | gas-turbine-combustor-can | 14× | 14 | 8 | assembly |
| 3.1.1 | Fuel Nozzle | gas-turbine-fuel-nozzle | 6× | 84 | · | part |
| 3.1.2 | Combustor Liner | gas-turbine-combustor-liner | 1× | 14 | · | part |
| 3.1.3 | O-Ring Set | oring-set | 1× | 14 | · | part |
| 3.2 | Transition Piece | gas-turbine-transition-piece | 14× | 14 | · | part |
| 4 | Turbine Section 3 parts | gas-turbine-section | 1× | 1 | 373 | assembly |
| 4.1 | Turbine Rotor 3 parts | gas-turbine-turbine-rotor | 1× | 1 | 368 | assembly |
| 4.1.1 | Turbine Blade | gas-turbine-turbine-blade | 360× | 360 | · | part |
| 4.1.2 | Turbine Disc | gas-turbine-turbine-disc | 4× | 4 | · | part |
| 4.1.3 | Fastener Set | fastener-set | 4× | 4 | · | part |
| 4.2 | Nozzle Guide Vane | gas-turbine-nozzle-guide-vane | 4× | 4 | · | part |
| 4.3 | Turbine Casing | gas-turbine-turbine-casing | 1× | 1 | · | part |
| 5 | Shaft & Bearing Assembly 4 parts | gas-turbine-shaft-bearings | 1× | 1 | 8 | assembly |
| 5.1 | Rotor Shaft | gas-turbine-rotor-shaft | 1× | 1 | · | part |
| 5.2 | Journal Bearing | gas-turbine-journal-bearing | 2× | 2 | · | part |
| 5.3 | Thrust Bearing | gas-turbine-thrust-bearing | 1× | 1 | · | part |
| 5.4 | Oil Seal | oil-seal | 4× | 4 | · | part |
| 6 | Exhaust System 2 parts | gas-turbine-exhaust | 1× | 1 | 2 | assembly |
| 6.1 | Exhaust Diffuser | gas-turbine-exhaust-diffuser | 1× | 1 | · | part |
| 6.2 | Inlet Silencer | gas-turbine-inlet-silencer | 1× | 1 | · | part |
| 7 | Generator 5 parts | gas-turbine-generator | 1× | 1 | 31 | assembly |
| 7.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 7.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | · | part |
| 7.1.2 | Copper Winding | copper-winding | 1× | 1 | · | part |
| 7.1.3 | Slot Insulation | stator-insulation | 1× | 1 | · | part |
| 7.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 7.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | · | part |
| 7.2.2 | Rotor Core | rotor-core | 1× | 1 | · | part |
| 7.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | · | part |
| 7.2.4 | Ball Bearing | ball-bearing | 1× | 1 | · | part |
| 7.3 | Copper Winding | copper-winding | 6× | 6 | · | part |
| 7.4 | Brushless Exciter | gas-turbine-exciter | 1× | 1 | · | part |
| 7.5 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 8 | Load Gearbox & Coupling 4 parts | gas-turbine-gearbox | 1× | 1 | 9 | assembly |
| 8.1 | Helical Gear Pair | gear-pair | 1× | 1 | · | part |
| 8.2 | Load Coupling | gas-turbine-coupling | 2× | 2 | · | part |
| 8.3 | Ball Bearing | ball-bearing | 4× | 4 | · | part |
| 8.4 | Oil Seal | oil-seal | 2× | 2 | · | part |
| 9 | Lube Oil Skid 3 parts | gas-turbine-lube-skid | 1× | 1 | 5 | assembly |
| 9.1 | Lube Oil Pump | gas-turbine-oil-pump | 2× | 2 | · | part |
| 9.2 | Oil Cooler | gas-turbine-oil-cooler | 1× | 1 | · | part |
| 9.3 | Oil Filter | gas-turbine-oil-filter | 2× | 2 | · | part |
| 10 | Fuel Skid 2 parts | gas-turbine-fuel-skid | 1× | 1 | 2 | assembly |
| 10.1 | Fuel Control Valve | gas-turbine-fuel-control-valve | 1× | 1 | · | part |
| 10.2 | Fuel Coalescing Filter | gas-turbine-fuel-filter | 1× | 1 | · | part |
| 11 | Starting & Cooling Package 3 parts | gas-turbine-start-cooling | 1× | 1 | 3 | assembly |
| 11.1 | Starting Motor | gas-turbine-start-motor | 1× | 1 | · | part |
| 11.2 | Cooling Module | gas-turbine-cooling-module | 1× | 1 | · | part |
| 11.3 | Lube Oil Pump | gas-turbine-oil-pump | 1× | 1 | · | part |
| 12 | Control System 6 parts | gas-turbine-control | 1× | 1 | 72 | assembly |
| 12.1 | Compute SoC Module | soc-module | 1× | 1 | · | part |
| 12.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 12.3 | Bare PCB | pcb-bare | 4× | 4 | · | part |
| 12.4 | Process Sensor | gas-turbine-sensor | 24× | 24 | · | part |
| 12.5 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 12.6 | Connector | connector | 40× | 40 | · | part |
| 13 | Acoustic Enclosure 2 parts | gas-turbine-enclosure | 1× | 1 | 20 | assembly |
| 13.1 | Acoustic Panel | gas-turbine-enclosure-panel | 16× | 16 | · | part |
| 13.2 | Fastener Set | fastener-set | 4× | 4 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$50M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| gevernova.com ↗ | Cambridge, US | Power generation | made to order | 20–40 wks |
| siemens-energy.com ↗ | Munich, DE | Power & grid | made to order | 20–40 wks |
| hitachienergy.com ↗ | Zurich, CH | Grid & transformers | made to order | 20–40 wks |
|
🇨🇭ABB
abb.com ↗
|
Zurich, CH | Electrification & automation | made to order | 20–40 wks |
| se.com ↗ | Rueil-Malmaison, FR | Electrical & automation | made to order | 20–40 wks |
295-word article