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Hydroelectric Generator

Product

Overview

A hydroelectric generator converts the potential energy of stored water into electricity. Water falling through a head of about 120 m drives a Francis reaction turbine, which spins a vertical synchronous generator producing 50 MW at 11 kV. The Francis runner suits medium-head sites and extracts energy from both the pressure and velocity of the water as it passes through. The unit runs at a fixed 300 RPM to deliver 50 Hz from its 20-pole generator.

Construction

Water enters through the Main Inlet Valve, the main shutoff that isolates the unit for maintenance, then passes into the Francis Water Turbine. The spiral casing distributes flow evenly around adjustable wicket gates, which meter water onto the runner; the runner's curved blades turn the flow's energy into shaft torque before the water exits down the draft tube.

The turbine shaft drives the Synchronous Generator, a vertical synchronous machine whose excited rotor poles induce three-phase voltage in the stator. Rotating mass is supported by the Guide & Thrust Bearing Assembly assembly, which carries both the radial guide bearings and the thrust bearing that bears the entire rotating weight plus hydraulic down-thrust. A Main Shaft Seal prevents water leakage where the shaft passes out of the turbine.

Output power is delivered through the Generator Busbar Terminal to the step-up transformer. Speed and load are regulated by the Hydraulic Governor, a hydraulic actuator that positions the wicket gates to hold frequency as load changes, supervised by the Control & Protection System protection system.

Auxiliaries keep the machine healthy: the Cooling Water System system removes heat from the generator and bearings, the Lubrication System supplies oil to the bearings, and the Foundation & Pit Liner pit liner anchors the unit in the powerhouse.

Hydroelectric Generator parts and their functions

11 top-level parts · 298 parts in total · full bill of materials below
Hydroelectric Generator parts diagram: 1 francis water turbine, 2 guide & thrust bearing assembly, 3 synchronous generator, 4 main shaft seal, 5 hydraulic governor, 6 main inlet valve, 7 control & protection system, 8 cooling water system, 9 lubrication system, 10 foundation & pit liner, 11 generator busbar terminal. 298 parts in 11 top-level items.
Hydroelectric Generator parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Francis Water Turbine 9 parts 1× Francis water turbine
2 Guide & Thrust Bearing Assembly 3 parts 1× guide and thrust bearing assembly
3 Synchronous Generator 6 parts 1× synchronous generator
4 Main Shaft Seal 3 parts 1× main shaft sealing assembly
5 Hydraulic Governor 5 parts 1× hydraulic speed governor
6 Main Inlet Valve 3 parts 1× main inlet valve
7 Control & Protection System 7 parts 1× control and protection system
8 Cooling Water System 2 parts 1× cooling water system
9 Lubrication System 2 parts 1× lubrication oil system
10 Foundation & Pit Liner 2 parts 1× pit liner and foundation
11 Generator Busbar Terminal 2 parts 1× generator terminal busbar

3D model

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Build & assembly graph

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Bill of materials for Hydroelectric Generator

11 top-level lines · 74 rows shown · 298 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Francis Water Turbine 9 parts hydroelectric-generator-turbine 1× 1 52 assembly
1.1 Francis Runner hydroelectric-generator-runner 1× 1 · part
1.2 Turbine Shaft hydroelectric-generator-turbine-shaft 1× 1 · part
1.3 Wicket Gate Assembly 4 parts hydroelectric-generator-wicket-gates 1× 1 42 assembly
1.3.1 Guide Vane hydroelectric-generator-guide-vane 20× 20 · part
1.3.2 Operating Ring hydroelectric-generator-operating-ring 1× 1 · part
1.3.3 Ball Bearing ball-bearing 20× 20 · part
1.3.4 O-Ring Set oring-set 1× 1 · part
1.4 Spiral Casing hydroelectric-generator-spiral-casing 1× 1 · part
1.5 Stay Ring hydroelectric-generator-stay-ring 1× 1 · part
1.6 Head Cover hydroelectric-generator-head-cover 1× 1 · part
1.7 Draft Tube hydroelectric-generator-draft-tube 1× 1 · part
1.8 Wear Ring hydroelectric-generator-wear-ring 2× 2 · part
1.9 O-Ring Set oring-set 2× 2 · part
2 Guide & Thrust Bearing Assembly 3 parts hydroelectric-generator-bearings 1× 1 7 assembly
2.1 Ball Bearing ball-bearing 2× 2 · part
2.2 Thrust Bearing hydroelectric-generator-thrust-bearing 1× 1 · part
2.3 Oil Seal oil-seal 4× 4 · part
3 Synchronous Generator 6 parts hydroelectric-generator-generator 1× 1 85 assembly
3.1 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
3.1.1 Rotor Shaft rotor-shaft 1× 1 · part
3.1.2 Rotor Core rotor-core 1× 1 · part
3.1.3 Neodymium Magnet neodymium-magnet 16× 16 · part
3.1.4 Ball Bearing ball-bearing 1× 1 · part
3.2 Field Pole hydroelectric-generator-rotor-pole 48× 48 · part
3.3 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
3.3.1 Stator Core (laminations) stator-core 1× 1 · part
3.3.2 Copper Winding copper-winding 1× 1 · part
3.3.3 Slot Insulation stator-insulation 1× 1 · part
3.4 Copper Winding copper-winding 6× 6 · part
3.5 Exciter & AVR 2 parts hydroelectric-generator-exciter 1× 1 3 assembly
3.5.1 Bare PCB pcb-bare 2× 2 · part
3.5.2 Microcontroller mcu 1× 1 · part
3.6 Air Cooler hydroelectric-generator-air-cooler 6× 6 · part
4 Main Shaft Seal 3 parts hydroelectric-generator-shaft-seal 1× 1 4 assembly
4.1 Shaft Seal Ring hydroelectric-generator-seal-ring 1× 1 · part
4.2 Oil Seal oil-seal 2× 2 · part
4.3 O-Ring Set oring-set 1× 1 · part
5 Hydraulic Governor 5 parts hydroelectric-generator-governor 1× 1 55 assembly
5.1 Pressure Accumulator hydroelectric-generator-accumulator 1× 1 · part
5.2 Governor Oil Pump 3 parts hydroelectric-generator-gov-pump 2× 2 23 assembly
5.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
5.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
5.2.3 Oil Seal oil-seal 1× 2 · part
5.3 Governor Actuator hydroelectric-generator-actuator 1× 1 · part
5.4 PID Governor Controller 3 parts hydroelectric-generator-pid-controller 1× 1 5 assembly
5.4.1 Bare PCB pcb-bare 2× 2 · part
5.4.2 Microcontroller mcu 1× 1 · part
5.4.3 Speed Sensor hydroelectric-generator-speed-sensor 2× 2 · part
5.5 Pressure Sensor pressure-sensor 2× 2 · part
6 Main Inlet Valve 3 parts hydroelectric-generator-inlet-valve 1× 1 3 assembly
6.1 Valve Body & Disc hydroelectric-generator-valve-body 1× 1 · part
6.2 Valve Servomotor hydroelectric-generator-valve-servomotor 1× 1 · part
6.3 O-Ring Set oring-set 1× 1 · part
7 Control & Protection System 7 parts hydroelectric-generator-control 1× 1 68 assembly
7.1 Bare PCB pcb-bare 4× 4 · part
7.2 Microcontroller mcu 2× 2 · part
7.3 Pressure Sensor pressure-sensor 4× 4 · part
7.4 Condition Sensor hydroelectric-generator-condition-sensor 16× 16 · part
7.5 LCD Panel lcd-panel 1× 1 · part
7.6 Wire Bundle wire-bundle 1× 1 · part
7.7 Connector connector 40× 40 · part
8 Cooling Water System 2 parts hydroelectric-generator-cooling-water 1× 1 3 assembly
8.1 Heat Exchanger hydroelectric-generator-heat-exchanger 1× 1 · part
8.2 Pressure Sensor pressure-sensor 2× 2 · part
9 Lubrication System 2 parts hydroelectric-generator-lube-system 1× 1 3 assembly
9.1 Lube Oil Pump hydroelectric-generator-lube-pump 2× 2 · part
9.2 Oil Cooler & Filter hydroelectric-generator-oil-conditioner 1× 1 · part
10 Foundation & Pit Liner 2 parts hydroelectric-generator-foundation 1× 1 9 assembly
10.1 Pit Liner hydroelectric-generator-pit-liner 1× 1 · part
10.2 Fastener Set fastener-set 8× 8 · part
11 Generator Busbar Terminal 2 parts hydroelectric-generator-busbar 1× 1 9 assembly
11.1 Busbar Conductor hydroelectric-generator-busbar-conductor 3× 3 · part
11.2 Connector connector 6× 6 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $5k–$50M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸GE Vernova
gevernova.com ↗
Cambridge, US Power generation made to order 20–40 wks
siemens-energy.com ↗ Munich, DE Power & grid made to order 20–40 wks
hitachienergy.com ↗ Zurich, CH Grid & transformers made to order 20–40 wks
🇨🇭ABB
abb.com ↗
Zurich, CH Electrification & automation made to order 20–40 wks
se.com ↗ Rueil-Malmaison, FR Electrical & automation made to order 20–40 wks

298-word article