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Power Module (30 kW)

Assembly

Isolated AC-DC conversion module: PFC rectifier front end feeding an isolated DC-DC stage. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Power Module (30 kW) parts and their functions

6 top-level parts · 206 parts in total · full bill of materials below
Power Module (30 kW) parts diagram: 1 PFC rectifier stage, 2 DC-DC converter stage, 3 DC-link capacitor, 4 power inductor, 5 gate driver board, 6 module control board. 206 parts in 6 top-level items.
Power Module (30 kW) parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 PFC Rectifier Stage 4 parts 1× Active PFC rectifier
2 DC-DC Converter Stage 5 parts 1× Isolated DC-DC converter
3 DC-Link Capacitor 4× Intermediate DC bus
4 Power Inductor 2× PFC + output chokes
5 Gate Driver Board 3 parts 2× Switch gate drive
6 Module Control Board 4 parts 1× Module DSP control board

3D model

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Build & assembly graph

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Bill of materials for Power Module (30 kW)

6 top-level lines · 22 rows shown · 206 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 PFC Rectifier Stage 4 parts dc-fast-charger-pfc-stage 1× 1 9 assembly
1.1 IGBT Power Module igbt-module 3× 3 · part
1.2 Power Inductor power-inductor 3× 3 · part
1.3 DC-Link Capacitor dc-link-cap 2× 2 · part
1.4 Bare PCB pcb-bare 1× 1 · part
2 DC-DC Converter Stage 5 parts dc-fast-charger-dcdc-stage 1× 1 13 assembly
2.1 Power MOSFET mosfet 8× 8 · part
2.2 HF Isolation Transformer dc-fast-charger-hf-transformer 1× 1 · part
2.3 Power Inductor power-inductor 1× 1 · part
2.4 DC-Link Capacitor dc-link-cap 2× 2 · part
2.5 Bare PCB pcb-bare 1× 1 · part
3 DC-Link Capacitor dc-link-cap 4× 4 · part
4 Power Inductor power-inductor 2× 2 · part
5 Gate Driver Board 3 parts gate-driver-board 2× 2 87 assembly
5.1 Bare PCB pcb-bare 1× 2 · part
5.2 Gate Driver IC gate-driver-ic 6× 12 · part
5.3 SMD Passive (R/C/L) smd-passives 80× 160 · part
6 Module Control Board 4 parts dc-fast-charger-module-controller 1× 1 4 assembly
6.1 Bare PCB pcb-bare 1× 1 · part
6.2 Microcontroller mcu 1× 1 · part
6.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
6.4 CAN Transceiver can-transceiver 1× 1 · part

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Where the power module (30 kw) is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks