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Laser Particle Size Analyzer Product

Overview

A laser particle size analyzer measures how big the particles in a sample are — the grind of a cement powder, the droplets in an emulsion, the pigment in a paint. It works by laser diffraction: when a parallel laser beam passes through a cloud of particles, each one scatters light into a pattern that depends on its size. Small particles scatter widely, large ones scatter into a tight forward cone. By recording the whole scattering pattern at once and mathematically inverting it, the instrument reports a full size distribution in seconds.

Because it measures thousands of particles in a single illuminated volume, laser diffraction gives statistically robust distributions far faster than sieving or microscopy, which is why it dominates quality control in powders, slurries and sprays.

How it works

The beam starts at the Laser Source & Beam Optics, where a temperature-stabilized laser diode is collimated and expanded into a wide, parallel, monochromatic beam and cleaned by a spatial filter. It then crosses the Sample Dispersion Cell. For suspensions a Recirculation Pump circulates the sample past optical windows while an ultrasonic probe breaks up clumps; for dry powders a Dry Powder Venturi disperses them in an air jet. Good dispersion matters — agglomerates read as single large particles and spoil the result.

Scattered light falls on the Multi-Element Detector Array. A Photodiode Ring of detectors at increasing angles samples the forward-scattered pattern, Scatter Focusing Lens optics map each scattering angle to a radial position, and side and back detectors extend the range to sub-micron particles. Every element is held in fixed alignment on the Optical Bench, a rigid isolated plate that preserves the optical path.

The Control & Computer reads all detector channels simultaneously and inverts the pattern, using Mie theory, into a volume-based size distribution, then reports the familiar Dv10/Dv50/Dv90 percentiles. The Instrument Housing keeps the optical path light-tight and the operator clear of the laser.

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Bill of materials

8 top-level lines · 60 rows shown · 607 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Laser Source & Beam Optics 5 parts psa-laser-source 1 70 assembly
1.1 Laser Diode psa-laser-diode 1 part
1.2 Collimating Lens psa-collimator 1 part
1.3 Beam Expander psa-beam-expander 1 part
1.4 Spatial Filter psa-spatial-filter 1 part
1.5 Laser Driver Board 4 parts psa-laser-driver 1 66 assembly
1.5.1 Bare PCB pcb-bare 1 part
1.5.2 Microcontroller mcu 1 part
1.5.3 SMD Passive (R/C/L) smd-passives 60× 60 part
1.5.4 Connector connector 4 part
2 Sample Dispersion Cell 6 parts psa-dispersion-cell 1 51 assembly
2.1 Optical Flow Cell psa-flow-cell 1 part
2.2 Recirculation Pump 5 parts psa-recirculation-pump 1 25 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.2.3 Motor Housing motor-housing 1 part
2.2.4 Pump Impeller psa-impeller 1 part
2.2.5 O-Ring Set oring-set 1 part
2.3 Ultrasonic Dispersion Probe psa-ultrasonic-probe 1 part
2.4 Dry Powder Venturi psa-dry-venturi 1 part
2.5 Sample Stirrer 2 parts psa-stirrer 1 22 assembly
2.5.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.5.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.6 O-Ring Set oring-set 1 part
3 Multi-Element Detector Array 5 parts psa-detector-array 1 103 assembly
3.1 Photodiode Ring psa-photodiode-ring 1 part
3.2 Scatter Focusing Lens psa-focusing-lens 2 part
3.3 Lens Assembly camera-lens 1 part
3.4 CMOS Image Sensor image-sensor 1 part
3.5 Detector Preamplifier 4 parts psa-detector-preamp 1 98 assembly
3.5.1 Bare PCB pcb-bare 1 part
3.5.2 Multi-Channel ADC psa-adc 1 part
3.5.3 SMD Passive (R/C/L) smd-passives 90× 90 part
3.5.4 Connector connector 6 part
4 Optical Bench 3 parts psa-optical-bench 1 9 assembly
4.1 Optical Base Plate psa-bench-plate 1 part
4.2 Kinematic Mount psa-kinematic-mount 4 part
4.3 Bench Vibration Isolator psa-bench-isolator 4 part
5 Control & Computer 5 parts psa-control-computer 1 350 assembly
5.1 Instrument Controller 5 parts psa-controller 1 155 assembly
5.1.1 Bare PCB pcb-bare 1 part
5.1.2 Compute SoC Module soc-module 1 part
5.1.3 Microcontroller mcu 1 part
5.1.4 SMD Passive (R/C/L) smd-passives 140× 140 part
5.1.5 Connector connector 12× 12 part
5.2 Control PC 4 parts psa-control-pc 1 192 assembly
5.2.1 Bare PCB pcb-bare 1 part
5.2.2 Compute SoC Module soc-module 1 part
5.2.3 SMD Passive (R/C/L) smd-passives 180× 180 part
5.2.4 Connector connector 10× 10 part
5.3 LCD Panel lcd-panel 1 part
5.4 Touch Digitizer touch-digitizer 1 part
5.5 Power Supply power-supply 1 part
6 Instrument Housing 4 parts psa-housing 1 7 assembly
6.1 Enclosure Panel psa-enclosure-panel 4 part
6.2 Sample Access Door psa-access-door 1 part
6.3 Laser Safety Interlock psa-laser-interlock 1 part
6.4 Fastener Set fastener-set 1 part
7 Wire Bundle wire-bundle 1 part
8 Connector connector 16× 16 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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