Ultracentrifuge Product
Overview
An ultracentrifuge spins samples fast enough to sort molecules by density. Where a benchtop centrifuge pellets cells at a few thousand g, an ultracentrifuge reaches a million times gravity, enough to sediment viruses, ribosomes, proteins and the bands of a density gradient. It is a staple of molecular biology and virology, used to purify particles and to separate things that differ only slightly in mass.
Reaching those speeds safely is the whole engineering problem. A rotor turning at 150,000 rpm stores enormous energy, runs in a near-vacuum to avoid burning up on air friction, and must be held cold so the sample is not cooked by the little heat that remains. The machine is built around containing that energy and controlling that environment.
How it works
The High-Speed Drive turns the rotor through a slender flexible spindle. The upper end rides on a Magnetic Bearing that levitates the shaft on a controlled magnetic field, so at full speed almost nothing touches and wear is negligible; a touchdown bearing catches the shaft only if power is lost. A variable-frequency inverter ramps the motor smoothly through the critical speeds where the flexible quill lets the rotor self-center.
The sample sits in the Rotor & Buckets, a machined titanium rotor whose swinging buckets pivot horizontal under load so the density gradient forms along each tube. The rotor spins inside the Armored Vacuum Chamber, a steel-armored bowl that would contain the fragments if a rotor ever failed, sealed by an interlocked lid that cannot open while there is any rotation.
Air drag is removed by the Vacuum System — a backing pump roughs the chamber and a diffusion pump pulls it to high vacuum — and the heat that remains is carried off by the Refrigeration System, whose evaporator coil chills the chamber liner to hold the set temperature. The Sensor Suite watch speed, imbalance and rotor temperature, aborting instantly on a mis-loaded rotor, while the Control & Display runs the speed, time and temperature program behind the safety interlocks.
Build & assembly graph
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Bill of materials
10 top-level lines · 77 rows shown · 445 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | High-Speed Drive 7 parts | uc-drive | 1× | 1 | 164 | assembly |
| 1.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 1.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 1.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 1.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 1.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 1.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 1.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 1.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 1.3 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 1.4 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 1.5 | Magnetic Bearing 3 parts | uc-magnetic-bearing | 1× | 1 | 9 | assembly |
| 1.5.1 | Levitation Electromagnet | uc-bearing-coil | 4× | 4 | — | part |
| 1.5.2 | Gap Sensor | uc-gap-sensor | 4× | 4 | — | part |
| 1.5.3 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 1.6 | Drive Spindle | uc-drive-spindle | 1× | 1 | — | part |
| 1.7 | Drive Inverter 4 parts | uc-drive-inverter | 1× | 1 | 130 | assembly |
| 1.7.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 1.7.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 1.7.3 | SMD Passive (R/C/L) | smd-passives | 120× | 120 | — | part |
| 1.7.4 | Connector | connector | 8× | 8 | — | part |
| 2 | Rotor & Buckets 4 parts | uc-rotor | 1× | 1 | 14 | assembly |
| 2.1 | Rotor Body | uc-rotor-body | 1× | 1 | — | part |
| 2.2 | Sample Bucket | uc-bucket | 6× | 6 | — | part |
| 2.3 | Rotor Lid | uc-rotor-lid | 1× | 1 | — | part |
| 2.4 | Tube Adapter | uc-tube-adapter | 6× | 6 | — | part |
| 3 | Armored Vacuum Chamber 5 parts | uc-chamber | 1× | 1 | 28 | assembly |
| 3.1 | Armor Bowl | uc-armor-bowl | 1× | 1 | — | part |
| 3.2 | Chamber Liner | uc-chamber-liner | 1× | 1 | — | part |
| 3.3 | Vacuum Lid | uc-lid | 1× | 1 | — | part |
| 3.4 | Lid Lock 4 parts | uc-lid-lock | 1× | 1 | 24 | assembly |
| 3.4.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 3.4.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 3.4.3 | Lock Bolt | uc-lock-bolt | 1× | 1 | — | part |
| 3.4.4 | Relay | relay | 1× | 1 | — | part |
| 3.5 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 4 | Vacuum System 4 parts | uc-vacuum-system | 1× | 1 | 27 | assembly |
| 4.1 | Backing Pump 4 parts | uc-backing-pump | 1× | 1 | 24 | assembly |
| 4.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 4.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 4.1.3 | Pump Housing | uc-pump-housing | 1× | 1 | — | part |
| 4.1.4 | Oil Seal | oil-seal | 1× | 1 | — | part |
| 4.2 | Diffusion Pump | uc-diffusion-pump | 1× | 1 | — | part |
| 4.3 | Vacuum Gauge | uc-vacuum-gauge | 1× | 1 | — | part |
| 4.4 | Vent Valve | uc-vent-valve | 1× | 1 | — | part |
| 5 | Refrigeration System 5 parts | uc-refrigeration | 1× | 1 | 27 | assembly |
| 5.1 | Refrigeration Compressor 3 parts | uc-compressor | 1× | 1 | 23 | assembly |
| 5.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 5.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 5.1.3 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 5.2 | Condenser Coil | uc-condenser-coil | 1× | 1 | — | part |
| 5.3 | Evaporator Coil | uc-evaporator-coil | 1× | 1 | — | part |
| 5.4 | Expansion Valve | uc-expansion-valve | 1× | 1 | — | part |
| 5.5 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 6 | Sensor Suite 4 parts | uc-sensors | 1× | 1 | 4 | assembly |
| 6.1 | Optical Tachometer | uc-tachometer | 1× | 1 | — | part |
| 6.2 | Imbalance Sensor | uc-imbalance-sensor | 1× | 1 | — | part |
| 6.3 | IR Pyrometer | uc-ir-pyrometer | 1× | 1 | — | part |
| 6.4 | Overspeed Disc | uc-overspeed-disc | 1× | 1 | — | part |
| 7 | Control & Display 4 parts | uc-control | 1× | 1 | 170 | assembly |
| 7.1 | Control Board 5 parts | uc-control-board | 1× | 1 | 167 | assembly |
| 7.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 7.1.2 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 7.1.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 7.1.4 | SMD Passive (R/C/L) | smd-passives | 150× | 150 | — | part |
| 7.1.5 | Connector | connector | 14× | 14 | — | part |
| 7.2 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 7.3 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 7.4 | Microcontroller | mcu | 1× | 1 | — | part |
| 8 | Cabinet & Frame 4 parts | uc-frame | 1× | 1 | 8 | assembly |
| 8.1 | Base Frame | uc-base-frame | 1× | 1 | — | part |
| 8.2 | Cabinet | uc-cabinet | 1× | 1 | — | part |
| 8.3 | Vibration Mount | uc-vibration-mount | 4× | 4 | — | part |
| 8.4 | Fastener Set | fastener-set | 2× | 2 | — | part |
| 9 | Power Supply | power-supply | 1× | 1 | — | part |
| 10 | Wire Bundle | wire-bundle | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $1k–$500k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| thermofisher.com ↗ | Waltham, US | Lab instruments | 100 units | 10–18 wks |
| 🇺🇸Agilent agilent.com ↗ | Santa Clara, US | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Bruker bruker.com ↗ | Billerica, US | Scientific instruments | 100 units | 10–18 wks |
| 🇯🇵Shimadzu shimadzu.com ↗ | Kyoto, JP | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Waters waters.com ↗ | Milford, US | Chromatography & MS | 100 units | 10–18 wks |
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