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Automated Liquid Handler Product

Overview

An automated liquid handler is a pipetting robot. It does by machine what a scientist does by hand with a pipette: pick up a tip, draw a measured volume of liquid from one well, move it, and dispense it into another. The difference is scale and consistency. A handler runs an entire 96- or 384-well plate the same way every time, unattended, hundreds of transfers per minute, which is what makes assay development, drug screening, genomics sample prep and NGS library construction practical at volume.

The work surface is a flat deck of fixed positions. Plates, reagent reservoirs and boxes of disposable tips sit in kinematic nests at known coordinates, so the robot addresses each one blind from its method file. A run is a list of aspirate-and-dispense steps the software walks through, and the deck layout tells it where everything is.

How it works

Every position is reachable because the pipettor rides a three-axis robot, the X-Y-Z Gantry. A bridge moves in Y, a carriage in X and the head plunges in Z, each a servo motor turning a ball-screw under encoder feedback, so the tips arrive over any well to a fraction of a millimeter. The labware it works on sits on the Labware Deck, whose nests register each plate and tip rack in a repeatable spot.

The transfers themselves come from the Pipetting Head, a row of independent air-displacement channels that pick up tips, aspirate and dispense, then eject the tips to waste. Each channel is fed by its own pump in the Syringe Pump Bank bank, where a glass syringe driven by a ball-screw displaces an exact volume and solenoid valves route between aspirate, dispense and wash.

Accuracy depends on knowing the liquid is really there. The Liquid Sensing module uses a capacitive sensor on each tip to find the surface so the tip dips just below it, and a pressure transducer watches each draw to catch a clot or an empty well. Between samples the head visits the Wash Station to flush carryover. Coordinating all of it, the Control Electronics pair a single-board computer running the method with a motion controller that drives the gantry servos and syringe pumps in lockstep.

Build & assembly graph

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Bill of materials

11 top-level lines · 80 rows shown · 817 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Labware Deck 4 parts lh-deck 1 14 assembly
1.1 Deck Plate lh-deck-plate 1 part
1.2 Labware Nest lh-labware-nest 8 part
1.3 Tip Rack lh-tip-rack 4 part
1.4 Fastener Set fastener-set 1 part
2 X-Y-Z Gantry 5 parts lh-gantry 1 81 assembly
2.1 X-Axis Drive 4 parts lh-x-axis 1 24 assembly
2.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.1.3 Ball Screw ball-screw 1 part
2.1.4 Rotary Encoder lh-encoder 1 part
2.2 Y-Axis Drive 4 parts lh-y-axis 1 24 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.2.3 Ball Screw ball-screw 1 part
2.2.4 Rotary Encoder lh-encoder 1 part
2.3 Z-Axis Drive 4 parts lh-z-axis 1 24 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.3.3 Ball Screw ball-screw 1 part
2.3.4 Rotary Encoder lh-encoder 1 part
2.4 Linear Guide Rail lh-linear-guide 3 part
2.5 Ball Bearing ball-bearing 6 part
3 Pipetting Head 3 parts lh-pipetting-head 1 87 assembly
3.1 Pipette Channel lh-pipette-channel 8 part
3.2 Tip Ejector lh-tip-ejector 1 part
3.3 Head Control Board 4 parts lh-head-board 1 78 assembly
3.3.1 Bare PCB pcb-bare 1 part
3.3.2 Microcontroller mcu 1 part
3.3.3 SMD Passive (R/C/L) smd-passives 70× 70 part
3.3.4 Connector connector 6 part
4 Syringe Pump Bank 4 parts lh-fluidics 1 205 assembly
4.1 Syringe Pump 4 parts lh-syringe-pump 8 24 assembly
4.1.1 Stator Assembly 3 parts + deeper › stator-assembly 8 3 assembly
4.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 8 19 assembly
4.1.3 Ball Screw ball-screw 8 part
4.1.4 Glass Syringe lh-syringe 8 part
4.2 Distribution Valve lh-valve 8 part
4.3 Relay relay 4 part
4.4 System Tubing lh-tubing 1 part
5 Liquid Sensing 3 parts lh-sensing 1 81 assembly
5.1 Liquid-Level Sensor lh-level-sensor 8 part
5.2 Pressure Transducer lh-pressure-sensor 8 part
5.3 Sense Board 3 parts lh-sense-board 1 65 assembly
5.3.1 Bare PCB pcb-bare 1 part
5.3.2 SMD Passive (R/C/L) smd-passives 60× 60 part
5.3.3 Connector connector 4 part
6 Wash Station 3 parts lh-wash-station 1 26 assembly
6.1 Wash Basin lh-wash-basin 1 part
6.2 Wash Pump 3 parts lh-wash-pump 1 23 assembly
6.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
6.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
6.2.3 Helical Gear Pair gear-pair 1 part
6.3 Distribution Valve lh-valve 2 part
7 Control Electronics 3 parts lh-electronics 1 262 assembly
7.1 Main Board 4 parts lh-main-board 1 154 assembly
7.1.1 Bare PCB pcb-bare 1 part
7.1.2 Compute SoC Module soc-module 1 part
7.1.3 SMD Passive (R/C/L) smd-passives 140× 140 part
7.1.4 Connector connector 12× 12 part
7.2 Motion Controller 4 parts lh-motion-board 1 107 assembly
7.2.1 Bare PCB pcb-bare 1 part
7.2.2 Microcontroller mcu 1 part
7.2.3 SMD Passive (R/C/L) smd-passives 95× 95 part
7.2.4 Connector connector 10× 10 part
7.3 Wire Bundle wire-bundle 1 part
8 Operator Display 3 parts lh-display 1 48 assembly
8.1 LCD Panel lcd-panel 1 part
8.2 Touch Digitizer touch-digitizer 1 part
8.3 Display Board 4 parts lh-display-board 1 46 assembly
8.3.1 Bare PCB pcb-bare 1 part
8.3.2 Microcontroller mcu 1 part
8.3.3 SMD Passive (R/C/L) smd-passives 40× 40 part
8.3.4 Connector connector 4 part
9 Enclosure 3 parts lh-housing 1 4 assembly
9.1 Frame lh-frame 1 part
9.2 Front Shield lh-front-shield 1 part
9.3 Fastener Set fastener-set 2 part
10 Power Supply power-supply 1 part
11 Connector connector 8 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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