Dissolution Tester Product
Overview
A dissolution tester measures how fast a tablet or capsule releases its drug into solution. That release rate is one of the most important quality checks in pharmaceutical manufacturing: it predicts how the medicine will behave in the body, and a dissolution profile is part of nearly every drug's specification. The instrument reproduces, under tightly controlled conditions, the early steps of a dosage form breaking down in the gut.
The test is defined by pharmacopoeia methods, so the machine is built to hit exact tolerances. The medium must sit at 37 °C within half a degree, the stirring must hold its set speed within a revolution per minute, and samples must be drawn at precise times. Six or eight stations run in parallel so a batch is characterized in a single run.
How it works
The vessels sit in the Heated Water Bath, where an immersion heater and a circulation pump hold every station at body temperature; a thermal fuse guards the heater and an RTD closes the temperature loop. Seated in that bath is the Vessel Array, a row of round-bottom glass vessels, each capped by an evaporation cover ported for the shaft and sampling probe.
Agitation comes from the Stirring Drive. One motor turns a gear train and a shaft into each vessel, fitted either with a Paddle Element for USP Apparatus 2 or a Basket Element for Apparatus 1 that holds the dosage form in the flow. An encoder closes the loop so speed stays within a revolution per minute across all stations.
Samples are pulled by the Auto-Sampling System. A peristaltic pump draws medium through filtered probes at programmed times, valves route each pull to a fraction collector, and fresh media is metered back in to keep the volume constant. The Control & Display runs the whole method — temperature, speed, sampling schedule — with audit-trail logging, and the Frame & Cabinet carries the drive head on a motorized lift so the shafts raise clear for loading and cleaning.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
8 top-level lines · 59 rows shown · 370 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Heated Water Bath 5 parts | dt-water-bath | 1× | 1 | 28 | assembly |
| 1.1 | Bath Tank | dt-bath-tank | 1× | 1 | — | part |
| 1.2 | Heating Element | heating-element | 1× | 1 | — | part |
| 1.3 | Thermal Fuse | thermal-fuse | 1× | 1 | — | part |
| 1.4 | Circulation Pump 4 parts | dt-circulation-pump | 1× | 1 | 24 | assembly |
| 1.4.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 1.4.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.4.3 | Pump Impeller | dt-impeller | 1× | 1 | — | part |
| 1.4.4 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 1.5 | Bath Temperature Sensor | dt-bath-rtd | 1× | 1 | — | part |
| 2 | Vessel Array 3 parts | dt-vessel-array | 1× | 1 | 24 | assembly |
| 2.1 | Dissolution Vessel | dt-vessel | 8× | 8 | — | part |
| 2.2 | Evaporation Cover | dt-vessel-cover | 8× | 8 | — | part |
| 2.3 | Vessel Clamp | dt-vessel-clamp | 8× | 8 | — | part |
| 3 | Stirring Drive 6 parts | dt-stirring-drive | 1× | 1 | 49 | assembly |
| 3.1 | Stirring Motor 4 parts | dt-drive-motor | 1× | 1 | 24 | assembly |
| 3.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 3.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 3.1.3 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 3.1.4 | Speed Encoder | dt-speed-encoder | 1× | 1 | — | part |
| 3.2 | Helical Gear Pair | gear-pair | 1× | 1 | — | part |
| 3.3 | Stirring Shaft | dt-shaft | 8× | 8 | — | part |
| 3.4 | Paddle Element | dt-paddle | 4× | 4 | — | part |
| 3.5 | Basket Element | dt-basket | 4× | 4 | — | part |
| 3.6 | Ball Bearing | ball-bearing | 8× | 8 | — | part |
| 4 | Auto-Sampling System 5 parts | dt-autosampler | 1× | 1 | 67 | assembly |
| 4.1 | Sampling Pump 3 parts | dt-sample-pump | 1× | 1 | 23 | assembly |
| 4.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 4.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 4.1.3 | Peristaltic Tube | dt-pump-tube | 1× | 1 | — | part |
| 4.2 | Sample Valve | dt-sample-valve | 8× | 8 | — | part |
| 4.3 | Sampling Probe | dt-sample-probe | 8× | 8 | — | part |
| 4.4 | Fraction Collector 4 parts | dt-fraction-collector | 1× | 1 | 24 | assembly |
| 4.4.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 4.4.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 4.4.3 | Ball Screw | ball-screw | 1× | 1 | — | part |
| 4.4.4 | Collector Rack | dt-collector-rack | 1× | 1 | — | part |
| 4.5 | Relay | relay | 4× | 4 | — | part |
| 5 | Control & Display 4 parts | dt-control | 1× | 1 | 170 | assembly |
| 5.1 | Control Board 5 parts | dt-control-board | 1× | 1 | 167 | assembly |
| 5.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 5.1.2 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 5.1.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 5.1.4 | SMD Passive (R/C/L) | smd-passives | 150× | 150 | — | part |
| 5.1.5 | Connector | connector | 14× | 14 | — | part |
| 5.2 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 5.3 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 5.4 | Microcontroller | mcu | 1× | 1 | — | part |
| 6 | Frame & Cabinet 4 parts | dt-frame | 1× | 1 | 29 | assembly |
| 6.1 | Base Frame | dt-base-frame | 1× | 1 | — | part |
| 6.2 | Head Lift 4 parts | dt-head-lift | 1× | 1 | 25 | assembly |
| 6.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 6.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 6.2.3 | Ball Screw | ball-screw | 1× | 1 | — | part |
| 6.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 6.3 | Cabinet | dt-cabinet | 1× | 1 | — | part |
| 6.4 | Fastener Set | fastener-set | 2× | 2 | — | part |
| 7 | Power Supply | power-supply | 1× | 1 | — | part |
| 8 | Wire Bundle | wire-bundle | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $1k–$500k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| thermofisher.com ↗ | Waltham, US | Lab instruments | 100 units | 10–18 wks |
| 🇺🇸Agilent agilent.com ↗ | Santa Clara, US | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Bruker bruker.com ↗ | Billerica, US | Scientific instruments | 100 units | 10–18 wks |
| 🇯🇵Shimadzu shimadzu.com ↗ | Kyoto, JP | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Waters waters.com ↗ | Milford, US | Chromatography & MS | 100 units | 10–18 wks |
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