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Magnetic Stirrer Product

Overview

A magnetic stirrer mixes a liquid by spinning a small magnet inside the vessel instead of putting a paddle into the sample. A coated PTFE Stir Bar dropped into the flask follows a magnet that turns just under the bench-top surface, so the contents are stirred without anything touching them through the glass. The hotplate version adds a heated Top Plate, letting one instrument both mix and heat a reaction.

Everything sits in a cast Chassis heavy enough to keep the unit from walking across the bench while the magnet spins. The aluminium base carries the drive, the heater, and the electronics; a molded shell closes it up and recesses the front for the controls. The operator sets a target speed and temperature on the Display Panel, drops a vessel and a PTFE stir bar onto the plate, and the controller holds both setpoints on its own.

How it works

Stirring is magnetic coupling. The Stirring Drive turns a two-pole magnet bar on a BLDC motor a few millimetres below the plate. Its field passes straight through the non-magnetic aluminium and grips the stir bar in the flask, dragging it around at the same speed. A Hall sensor feeds rotor position back to the board so the controller can lock the rpm and ramp gently — start too fast and the bar loses sync and rattles instead of spinning.

Heat comes from a resistive Heating Element clamped under the plate, switched by the Control Board. A PT100 sensor reads the plate temperature and the microcontroller drives a triac to hold the setpoint; plug a probe into the front jack and it regulates the liquid itself rather than the surface. Two independent safety layers guard against runaway heat: a resettable over-temp limiter trips first, and a one-shot Thermal Fuse cuts mains power for good if the plate ever exceeds its ceiling. The control board ties the loops together — one MCU runs the motor driver and the heater stage at once, so speed and temperature stay independent of each other.

Build & assembly graph

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Bill of materials

8 top-level lines · 52 rows shown · 70 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis 4 parts magnetic-stirrer-chassis 1 7 assembly
1.1 Base Casting magnetic-stirrer-base-casting 1 part
1.2 Housing Shell magnetic-stirrer-housing-shell 1 part
1.3 Rubber Foot magnetic-stirrer-foot 4 part
1.4 Fastener Set fastener-set 1 part
2 Top Plate 3 parts magnetic-stirrer-top-plate 1 3 assembly
2.1 Aluminium Plate magnetic-stirrer-plate-aluminium 1 part
2.2 Ceramic Coating magnetic-stirrer-plate-ceramic 1 part
2.3 Plate Gasket magnetic-stirrer-plate-gasket 1 part
3 Stirring Drive 7 parts magnetic-stirrer-drive 1 30 assembly
3.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
3.1.1 Stator Core (laminations) stator-core 1 part
3.1.2 Copper Winding copper-winding 1 part
3.1.3 Slot Insulation stator-insulation 1 part
3.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
3.2.1 Rotor Shaft rotor-shaft 1 part
3.2.2 Rotor Core rotor-core 1 part
3.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
3.2.4 Ball Bearing ball-bearing 1 part
3.3 Motor Housing motor-housing 1 part
3.4 Ball Bearing ball-bearing 2 part
3.5 Drive Magnet Bar 2 parts magnetic-stirrer-magnet-bar 1 3 assembly
3.5.1 Neodymium Magnet neodymium-magnet 2 part
3.5.2 Magnet Carrier magnetic-stirrer-magnet-carrier 1 part
3.6 Hall Sensor magnetic-stirrer-hall-sensor 1 part
3.7 Fastener Set fastener-set 1 part
4 Heater Assembly 5 parts magnetic-stirrer-heater-assembly 1 5 assembly
4.1 Heating Element heating-element 1 part
4.2 PT100 Sensor magnetic-stirrer-pt100 1 part
4.3 Thermal Fuse thermal-fuse 1 part
4.4 Over-Temp Limiter magnetic-stirrer-overtemp-switch 1 part
4.5 Probe Jack magnetic-stirrer-probe-jack 1 part
5 Control Board 6 parts magnetic-stirrer-control-board 1 11 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Microcontroller mcu 1 part
5.3 Motor Driver magnetic-stirrer-motor-driver 1 part
5.4 Heater Control magnetic-stirrer-heater-control 1 part
5.5 SMD Passive (R/C/L) smd-passives 1 part
5.6 Connector connector 6 part
6 Display Panel 4 parts magnetic-stirrer-display-panel 1 5 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Control Knob magnetic-stirrer-knob 2 part
6.3 Button Pad magnetic-stirrer-button 1 part
6.4 Connector connector 1 part
7 Stir Bar Set 2 parts magnetic-stirrer-stir-bar-set 1 4 assembly
7.1 PTFE Stir Bar magnetic-stirrer-stir-bar 3 part
7.2 Stir Bar Retriever magnetic-stirrer-retriever 1 part
8 Power Input 4 parts magnetic-stirrer-power-input 1 5 assembly
8.1 Power Cord magnetic-stirrer-power-cord 1 part
8.2 Power Inlet magnetic-stirrer-inlet 1 part
8.3 Wire Bundle wire-bundle 1 part
8.4 Connector connector 2 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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