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Incubated Shaker Product

Overview

An incubated shaker grows liquid cultures. Microbes and cell lines need two things at once: a steady warm temperature and constant gentle motion that keeps the culture mixed and aerated so the cells stay suspended and gas exchanges at the surface. The instrument delivers both, holding a chamber full of flasks at, say, 37 °C while swirling them in a small circle hour after hour through a fermentation or expression run.

The motion is orbital. Instead of rocking or stirring, the whole flask platform travels in a small circle, which sweeps the liquid around the inside of each flask and pulls fresh air in across the broth. Combined with a tight temperature loop, that is the standard environment for shake-flask microbiology, protein expression and seed cultures feeding a bioreactor.

How it works

The flasks ride on the Orbital Platform. A brushless motor spins an eccentric on its shaft, and that offset crank drives the whole platform in a small circular orbit; a counterweight cancels the swing so the bench does not walk, and clamps hold each flask while bearings carry the moving load. Speed is set in rpm and held by the drive.

Everything sits inside the Insulated Chamber, a double-wall stainless box with foam insulation and a gasketed, often windowed door that holds the heat in. Temperature is the job of the Heating & Circulation group: a resistive heater warms the air, a blower circulates it for an even temperature corner to corner, an RTD closes the loop, and a thermal fuse cuts the heater if it ever runs away. On cell-culture units the CO2 & Humidity Control control adds a CO2 valve and infrared sensor to hold the gas phase and a water pan for humidity.

Coordinating temperature, speed and atmosphere, the Control Electronics run the PID loops and commutate the shaker motor, while the operator sets and watches the run on the Operator Display.

Build & assembly graph

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Bill of materials

9 top-level lines · 56 rows shown · 342 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Insulated Chamber 4 parts is-chamber 1 6 assembly
1.1 Chamber Shell is-chamber-shell 1 part
1.2 Insulation Layer is-insulation 1 part
1.3 Insulated Door 3 parts is-door 1 3 assembly
1.3.1 Door Panel is-door-panel 1 part
1.3.2 Viewing Window is-view-window 1 part
1.3.3 Door Latch is-door-latch 1 part
1.4 O-Ring Set oring-set 1 part
2 Orbital Platform 6 parts is-shaking-platform 1 39 assembly
2.1 Platform Deck is-platform-deck 1 part
2.2 Eccentric Drive is-eccentric-drive 1 part
2.3 Shaker Motor 3 parts is-shaker-motor 1 24 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.3.3 Ball Bearing ball-bearing 2 part
2.4 Counterweight is-counterweight 1 part
2.5 Ball Bearing ball-bearing 4 part
2.6 Flask Clamp is-flask-clamp 8 part
3 Heating & Circulation 4 parts is-thermal 1 5 assembly
3.1 Heating Element heating-element 1 part
3.2 Thermal Fuse thermal-fuse 1 part
3.3 Blower Motor blower-motor 1 part
3.4 Temperature Sensor is-temp-sensor 2 part
4 CO2 & Humidity Control 5 parts is-atmosphere 1 6 assembly
4.1 CO2 Valve is-co2-valve 1 part
4.2 CO2 Sensor is-co2-sensor 1 part
4.3 Humidity Sensor is-humidity-sensor 1 part
4.4 Water Pan is-water-pan 1 part
4.5 Relay relay 2 part
5 Control Electronics 3 parts is-electronics 1 224 assembly
5.1 Control Board 5 parts is-control-board 1 145 assembly
5.1.1 Bare PCB pcb-bare 1 part
5.1.2 Compute SoC Module soc-module 1 part
5.1.3 Microcontroller mcu 1 part
5.1.4 SMD Passive (R/C/L) smd-passives 130× 130 part
5.1.5 Connector connector 12× 12 part
5.2 Motor Drive Board 4 parts is-motor-drive 1 78 assembly
5.2.1 Bare PCB pcb-bare 1 part
5.2.2 Microcontroller mcu 1 part
5.2.3 SMD Passive (R/C/L) smd-passives 70× 70 part
5.2.4 Connector connector 6 part
5.3 Wire Bundle wire-bundle 1 part
6 Operator Display 3 parts is-display 1 48 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Touch Digitizer touch-digitizer 1 part
6.3 Display Board 4 parts is-display-board 1 46 assembly
6.3.1 Bare PCB pcb-bare 1 part
6.3.2 Microcontroller mcu 1 part
6.3.3 SMD Passive (R/C/L) smd-passives 40× 40 part
6.3.4 Connector connector 4 part
7 Frame & Feet 3 parts is-frame 1 7 assembly
7.1 Base Frame is-base-frame 1 part
7.2 Damping Foot is-damping-foot 4 part
7.3 Fastener Set fastener-set 2 part
8 Power Supply power-supply 1 part
9 Connector connector 6 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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