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On-Load Tap Changer

Assembly

Switches HV winding taps under load to regulate output voltage. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

On-Load Tap Changer parts and their functions

6 top-level parts · 100 parts in total · full bill of materials below
On-Load Tap Changer parts diagram: 1 diverter switch, 2 tap selector, 3 regulating tap winding, 4 motor drive unit, 5 OLTC oil compartment, 6 transition resistor. 100 parts in 6 top-level items.
On-Load Tap Changer parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Diverter Switch 3 parts 1× Make-before-break diverter
2 Tap Selector 3 parts 1× Tap selector contacts
3 Regulating Tap Winding 1× Regulating tap winding
4 Motor Drive Unit 6 parts 1× Motor drive mechanism
5 OLTC Oil Compartment 1× Isolated oil compartment
6 Transition Resistor 4× Switching transition resistors

3D model

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Build & assembly graph

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Bill of materials for On-Load Tap Changer

6 top-level lines · 22 rows shown · 100 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Diverter Switch 3 parts power-transformer-large-diverter-switch 1× 1 24 assembly
1.1 Diverter Main Contact power-transformer-large-diverter-contact 12× 12 · part
1.2 Coil Spring coil-spring 6× 6 · part
1.3 Arcing Contact Tip power-transformer-large-arcing-contact 6× 6 · part
2 Tap Selector 3 parts power-transformer-large-tap-selector 1× 1 36 assembly
2.1 Selector Contact power-transformer-large-selector-contact 34× 34 · part
2.2 Helical Gear Pair gear-pair 1× 1 · part
2.3 Insulating Drive Shaft power-transformer-large-insulating-shaft 1× 1 · part
3 Regulating Tap Winding power-transformer-large-tap-winding 1× 1 · part
4 Motor Drive Unit 6 parts power-transformer-large-motor-drive 1× 1 34 assembly
4.1 Servo Motor 4 parts servo-motor 1× 1 24 assembly
4.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
4.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
4.1.3 Encoder encoder 1× 1 · part
4.1.4 Motor Housing motor-housing 1× 1 · part
4.2 Gearbox Housing gearbox-housing 1× 1 · part
4.3 Tap Position Indicator power-transformer-large-position-indicator 1× 1 · part
4.4 Operations Counter power-transformer-large-step-counter 1× 1 · part
4.5 Microcontroller mcu 1× 1 · part
4.6 Relay relay 6× 6 · part
5 OLTC Oil Compartment power-transformer-large-oltc-oil-compartment 1× 1 · part
6 Transition Resistor power-transformer-large-transition-resistor 4× 4 · part

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Where the on-load tap changer is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks