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Discussion History

Winding Assembly

Assembly

Concentric HV, LV and tap windings wound from paper-covered copper conductor. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Winding Assembly parts and their functions

7 top-level parts · 3,088 parts in total · full bill of materials below
Winding Assembly parts diagram: 1 HV disc winding, 2 LV helical winding, 3 tap winding, 4 pressboard spacer, 5 pressboard barrier cylinder, 6 winding clamping ring, 7 lead exit assembly. 3,088 parts in 7 top-level items.
Winding Assembly parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 HV Disc Winding 4 parts 3× High-voltage disc winding, one per phase
2 LV Helical Winding 3 parts 3× Low-voltage helical winding, one per phase
3 Tap Winding 3 parts 3× Regulating tap winding for the OLTC
4 Pressboard Spacer 1800× Radial and axial pressboard spacers
5 Pressboard Barrier Cylinder 6× Insulating barrier cylinders between windings
6 Winding Clamping Ring 6× Top and bottom pressure rings on each phase
7 Lead Exit Assembly 1× Insulated lead exit and cleat assembly

3D model

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Build & assembly graph

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Bill of materials for Winding Assembly

7 top-level lines · 17 rows shown · 3,088 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 HV Disc Winding 4 parts power-transformer-hv-winding 3× 3 244 assembly
1.1 Paper-Covered Copper Conductor power-transformer-copper-conductor 1× 3 · part
1.2 Kraft Paper Insulation power-transformer-paper-insulation 1× 3 · part
1.3 Electrostatic Static Ring power-transformer-static-ring 2× 6 · part
1.4 Pressboard Spacer power-transformer-pressboard-spacer 240× 720 · part
2 LV Helical Winding 3 parts power-transformer-lv-winding 3× 3 162 assembly
2.1 Transposed Copper Conductor power-transformer-ctc-conductor 1× 3 · part
2.2 Kraft Paper Insulation power-transformer-paper-insulation 1× 3 · part
2.3 Pressboard Spacer power-transformer-pressboard-spacer 160× 480 · part
3 Tap Winding 3 parts power-transformer-tap-winding 3× 3 19 assembly
3.1 Paper-Covered Copper Conductor power-transformer-copper-conductor 1× 3 · part
3.2 Tap Lead power-transformer-tap-lead 17× 51 · part
3.3 Kraft Paper Insulation power-transformer-paper-insulation 1× 3 · part
4 Pressboard Spacer power-transformer-pressboard-spacer 1800× 1,800 · part
5 Pressboard Barrier Cylinder power-transformer-pressboard-cylinder 6× 6 · part
6 Winding Clamping Ring power-transformer-winding-clamping-ring 6× 6 · part
7 Lead Exit Assembly power-transformer-lead-exit 1× 1 · part

Where the winding assembly is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $2–$500. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Inovance
inovance.com ↗
Shenzhen, CN Drives & motion control 500 units 10–14 wks
🇮🇳Sona Comstar
sonacomstar.com ↗
Gurugram, IN EV driveline & motors 500 units 10–14 wks
🇨🇳Broad-Ocean
broad-ocean.com ↗
Zhongshan, CN Electric motors 500 units 10–14 wks
nidec.com ↗ Singapore Motors, regional ops 500 units 10–14 wks
🇮🇳Bosch India
bosch.in ↗
Bengaluru, IN Automotive components 500 units 10–14 wks