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Electrical Power

Assembly

Takes the medium-voltage tunnel supply from the cable reel, switches and transforms it, and feeds the frequency converters for the main drive and the motors, lighting and controls everywhere else. A diesel generator and a UPS cover supply failures. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Electrical Power parts and their functions

10 top-level parts · 6,039 parts in total · full bill of materials below
Electrical Power parts diagram: 1 high-voltage cable reel, 2 switchgear panel, 3 dry-type transformer, 4 main drive frequency converter, 5 low-voltage distribution and motor control, 6 earth leakage and insulation monitoring, 7 power and control cabling, 8 machine lighting, 9 diesel generator, 10 industrial UPS system. 6,039 parts in 10 top-level items.
Electrical Power parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 High-Voltage Cable Reel 1× Brings the medium-voltage supply onto the backup as the machine advances
2 Switchgear Panel 9 parts 1× Switches and protects the incoming medium-voltage supply
3 Dry-Type Transformer 9 parts 2× Step the supply down for the drives and auxiliaries. Cast-resin units are used underground because they hold no oil to burn
4 Main Drive Frequency Converter 10× Run the main drive motors at variable speed. One per motor
5 Low-Voltage Distribution and Motor Control 1× Feeds and protects the auxiliary motors
6 Earth Leakage and Insulation Monitoring 1× Trips circuits on earth faults
7 Power and Control Cabling 1× Connects power and control equipment along the machine. Set
8 Machine Lighting 1× Lights work areas and escape routes. Set
9 Diesel Generator 9 parts 1× Keeps ventilation, dewatering, lighting and the refuge chamber running if the tunnel supply fails
10 Industrial UPS System 8 parts 1× Keeps the control system, guidance and gas monitoring running through supply interruptions

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Build & assembly graph

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Bill of materials for Electrical Power

10 top-level lines · 212 rows shown · 6,039 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 High-Voltage Cable Reel main-beam-tbm-hv-cable-reel 1× 1 · part
2 Switchgear Panel 9 parts switchgear 1× 1 113 product
2.1 Cubicle Enclosure 7 parts switchgear-cubicle 1× 1 15 assembly
2.1.1 Sheet-Steel Enclosure Frame switchgear-enclosure-frame 1× 1 · part
2.1.2 Automatic Shutter Assembly 2 parts + deeper › switchgear-shutter-assembly 1× 1 3 assembly
2.1.3 Pressure Relief Flap switchgear-pressure-relief-flap 1× 1 · part
2.1.4 Anti-Condensation Heater switchgear-anti-condensation-heater 1× 1 · part
2.1.5 Indication Lamp switchgear-indication-lamp 4× 4 · part
2.1.6 Panel Meter switchgear-panel-meter 1× 1 · part
2.1.7 Fastener Set fastener-set 4× 4 · part
2.2 Busbar System 4 parts switchgear-busbar-system 1× 1 18 assembly
2.2.1 Main Copper Busbar switchgear-main-busbar 3× 3 · part
2.2.2 Busbar Dropper switchgear-dropper 3× 3 · part
2.2.3 Post Insulator switchgear-support-insulator 6× 6 · part
2.2.4 Contact Bushing switchgear-contact-bushing 6× 6 · part
2.3 Vacuum Circuit Breaker 5 parts switchgear-vcb 1× 1 40 assembly
2.3.1 Breaker Truck Chassis switchgear-vcb-truck 1× 1 · part
2.3.2 Embedded Breaker Pole 2 parts + deeper › switchgear-vcb-pole 3× 3 2 assembly
2.3.3 Spring Operating Mechanism 5 parts + deeper › switchgear-operating-mechanism 1× 1 25 assembly
2.3.4 Racking Mechanism 2 parts + deeper › switchgear-racking-mechanism 1× 1 2 assembly
2.3.5 Primary Isolating Contact switchgear-isolating-contact 6× 6 · part
2.4 Instrument Transformers 2 parts switchgear-instrument-transformers 1× 1 6 assembly
2.4.1 Current Transformer switchgear-current-transformer 3× 3 · part
2.4.2 Voltage Transformer switchgear-voltage-transformer 3× 3 · part
2.5 Numerical Protection Relay 5 parts switchgear-protection-relay 1× 1 5 assembly
2.5.1 Bare PCB pcb-bare 1× 1 · part
2.5.2 Microcontroller mcu 1× 1 · part
2.5.3 LCD Panel lcd-panel 1× 1 · part
2.5.4 CT/VT Input Module switchgear-relay-input-module 1× 1 · part
2.5.5 Trip Circuit switchgear-trip-circuit 1× 1 · part
2.6 Earthing Switch 2 parts switchgear-earthing-switch 1× 1 4 assembly
2.6.1 Earthing Blade switchgear-earth-blade 3× 3 · part
2.6.2 Safety Interlock switchgear-interlock 1× 1 · part
2.7 Surge Arrester switchgear-surge-arrester 3× 3 · part
2.8 LV Control Compartment 4 parts switchgear-lv-control 1× 1 19 assembly
2.8.1 Wire Bundle wire-bundle 1× 1 · part
2.8.2 Terminal Block switchgear-terminal-block 12× 12 · part
2.8.3 Relay relay 4× 4 · part
2.8.4 Connector connector 2× 2 · part
2.9 Cable Termination switchgear-cable-termination 3× 3 · part
3 Dry-Type Transformer 9 parts dry-type-transformer 2× 2 2,807 product
3.1 Magnetic Core 7 parts dry-type-transformer-core 1× 2 2,622 assembly
3.1.1 GO Silicon-Steel Lamination dry-type-transformer-core-lamination 2600× 5,200 · part
3.1.2 Core Limb dry-type-transformer-core-limb 3× 6 · part
3.1.3 Core Yoke dry-type-transformer-core-yoke 2× 4 · part
3.1.4 Core Clamping Frame dry-type-transformer-clamping-frame 2× 4 · part
3.1.5 Core Tie Rod dry-type-transformer-core-tie-rod 6× 12 · part
3.1.6 Core Earthing Strap dry-type-transformer-core-ground-strap 1× 2 · part
3.1.7 Anti-Vibration Pad dry-type-transformer-isolation-pad 8× 16 · part
3.2 Cast-Resin Winding Assembly 5 parts dry-type-transformer-windings 1× 2 54 assembly
3.2.1 HV Cast-Resin Coil 4 parts + deeper › dry-type-transformer-hv-coil 3× 6 4 assembly
3.2.2 LV Foil Coil 3 parts + deeper › dry-type-transformer-lv-coil 3× 6 3 assembly
3.2.3 Off-Circuit Tap Link dry-type-transformer-tap-link 3× 6 · part
3.2.4 Coil Support Block dry-type-transformer-coil-support 6× 12 · part
3.2.5 Glass-Fibre Spacer Bar dry-type-transformer-spacer-bar 24× 48 · part
3.3 Resin & Dielectric System 5 parts dry-type-transformer-resin-system 1× 2 15 assembly
3.3.1 Epoxy Casting Resin dry-type-transformer-epoxy-resin 1× 2 · part
3.3.2 Epoxy Hardener dry-type-transformer-hardener 1× 2 · part
3.3.3 Silica Filler dry-type-transformer-filler 1× 2 · part
3.3.4 Coil Casting Mould dry-type-transformer-mould 6× 12 · part
3.3.5 PD Field-Grading Shield dry-type-transformer-partial-discharge-shield 6× 12 · part
3.4 Enclosure & Air Cooling 6 parts dry-type-transformer-enclosure-cooling 1× 2 27 assembly
3.4.1 Sheet Metal Panel sheet-panel 8× 16 · part
3.4.2 Ventilation Louvre dry-type-transformer-louvre 4× 8 · part
3.4.3 Enclosure Cooling Fan dry-type-transformer-cooling-fan 6× 12 · part
3.4.4 Coil Air Duct dry-type-transformer-air-duct 6× 12 · part
3.4.5 IP Guard Mesh dry-type-transformer-mesh-guard 2× 4 · part
3.4.6 Fastener Set fastener-set 1× 2 · part
3.5 Off-Circuit Tap Setting 3 parts dry-type-transformer-detc 1× 2 16 assembly
3.5.1 Tap Busbar dry-type-transformer-tap-busbar 3× 6 · part
3.5.2 Tap Selection Bolt dry-type-transformer-tap-bolt 12× 24 · part
3.5.3 Tap Marking Plate dry-type-transformer-tap-label 1× 2 · part
3.6 Terminations 5 parts dry-type-transformer-terminations 1× 2 22 assembly
3.6.1 HV Terminal dry-type-transformer-hv-terminal 3× 6 · part
3.6.2 LV Busbar dry-type-transformer-lv-busbar 4× 8 · part
3.6.3 Stand-Off Insulator dry-type-transformer-standoff-insulator 6× 12 · part
3.6.4 Cable Lug cable-lug 8× 16 · part
3.6.5 Neutral Earthing Link dry-type-transformer-neutral-link 1× 2 · part
3.7 Thermal Protection & Monitoring 5 parts dry-type-transformer-protection 1× 2 11 assembly
3.7.1 PT100 Coil Sensor dry-type-transformer-pt100-sensor 4× 8 · part
3.7.2 Temperature Controller dry-type-transformer-temp-controller 1× 2 · part
3.7.3 LCD Panel lcd-panel 1× 2 · part
3.7.4 Relay relay 4× 8 · part
3.7.5 Backup Thermal Cutoff dry-type-transformer-overtemp-fuse 1× 2 · part
3.8 Base Frame & Mounting 5 parts dry-type-transformer-mounting 1× 2 12 assembly
3.8.1 Base Frame dry-type-transformer-base-frame 1× 2 · part
3.8.2 Transport Roller dry-type-transformer-roller 4× 8 · part
3.8.3 Lifting Lug dry-type-transformer-lifting-lug 4× 8 · part
3.8.4 Earthing Terminal dry-type-transformer-earth-terminal 2× 4 · part
3.8.5 Fastener Set fastener-set 1× 2 · part
3.9 Control Cabinet 5 parts dry-type-transformer-control-cabinet 1× 2 28 assembly
3.9.1 Sheet Metal Panel sheet-panel 4× 8 · part
3.9.2 Fan Contactor dry-type-transformer-fan-contactor 2× 4 · part
3.9.3 Terminal Block dry-type-transformer-terminal-block 20× 40 · part
3.9.4 Wire Bundle wire-bundle 1× 2 · part
3.9.5 Cabinet Anti-Condensation Heater dry-type-transformer-cabinet-heater 1× 2 · part
4 Main Drive Frequency Converter main-beam-tbm-vfd-cabinet 10× 10 · part
5 Low-Voltage Distribution and Motor Control main-beam-tbm-lv-distribution 1× 1 · part
6 Earth Leakage and Insulation Monitoring main-beam-tbm-earth-leakage 1× 1 · part
7 Power and Control Cabling main-beam-tbm-cabling 1× 1 · part
8 Machine Lighting main-beam-tbm-lighting 1× 1 · part
9 Diesel Generator 9 parts diesel-generator 1× 1 147 product
9.1 Diesel Engine 14 parts diesel-generator-engine 1× 1 51 assembly
9.1.1 Engine Block diesel-generator-engine-block 1× 1 · part
9.1.2 Piston & Connecting Rod 2 parts + deeper › diesel-generator-piston 6× 6 2 assembly
9.1.3 Crankshaft diesel-generator-crankshaft 1× 1 · part
9.1.4 Camshaft diesel-generator-camshaft 1× 1 · part
9.1.5 Cylinder Head 2 parts + deeper › diesel-generator-cylinder-head 1× 1 13 assembly
9.1.6 Fuel Injector diesel-generator-fuel-injector 6× 6 · part
9.1.7 High-Pressure Injection Pump diesel-generator-injection-pump 1× 1 · part
9.1.8 Turbocharger 3 parts + deeper › diesel-generator-turbocharger 1× 1 5 assembly
9.1.9 Intercooler diesel-generator-intercooler 1× 1 · part
9.1.10 Oil Pump diesel-generator-oil-pump 1× 1 · part
9.1.11 Oil Filter diesel-generator-oil-filter 1× 1 · part
9.1.12 Air Intake Filter diesel-generator-air-filter 1× 1 · part
9.1.13 Glow Plug diesel-generator-glow-plug 6× 6 · part
9.1.14 Flywheel & Ring Gear diesel-generator-flywheel 1× 1 · part
9.2 Cooling System 4 parts diesel-generator-cooling 1× 1 4 assembly
9.2.1 Radiator radiator 1× 1 · part
9.2.2 Cooling Fan diesel-generator-fan-blade 1× 1 · part
9.2.3 Coolant Pump coolant-pump 1× 1 · part
9.2.4 Thermostat diesel-generator-thermostat 1× 1 · part
9.3 Exhaust System 3 parts diesel-generator-exhaust 1× 1 3 assembly
9.3.1 Exhaust Manifold diesel-generator-exhaust-manifold 1× 1 · part
9.3.2 Muffler diesel-generator-muffler 1× 1 · part
9.3.3 Tail Silencer diesel-generator-silencer 1× 1 · part
9.4 Fuel System 4 parts diesel-generator-fuel-system 1× 1 4 assembly
9.4.1 Fuel Day Tank diesel-generator-fuel-tank 1× 1 · part
9.4.2 Fuel Lift Pump diesel-generator-lift-pump 1× 1 · part
9.4.3 Fuel Filter diesel-generator-fuel-filter 1× 1 · part
9.4.4 Fuel Water Separator diesel-generator-water-separator 1× 1 · part
9.5 Alternator (Generator End) 6 parts diesel-generator-alternator 1× 1 30 assembly
9.5.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
9.5.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
9.5.3 Copper Winding copper-winding 4× 4 · part
9.5.4 Automatic Voltage Regulator (AVR) diesel-generator-avr 1× 1 · part
9.5.5 Brushless Exciter diesel-generator-exciter 1× 1 · part
9.5.6 Ball Bearing ball-bearing 2× 2 · part
9.6 Flexible Coupling diesel-generator-coupling 1× 1 · part
9.7 Base Frame / Skid 3 parts diesel-generator-base-frame 1× 1 8 assembly
9.7.1 Skid Rail Frame diesel-generator-skid-rail 1× 1 · part
9.7.2 Anti-Vibration Mount diesel-generator-avm 6× 6 · part
9.7.3 Fastener Set fastener-set 1× 1 · part
9.8 Control Panel 9 parts diesel-generator-control-panel 1× 1 37 assembly
9.8.1 Genset Controller 4 parts + deeper › diesel-generator-controller 1× 1 9 assembly
9.8.2 LCD Panel lcd-panel 1× 1 · part
9.8.3 Main Circuit Breaker diesel-generator-breaker 1× 1 · part
9.8.4 Automatic Transfer Switch (ATS) 2 parts + deeper › diesel-generator-ats 1× 1 4 assembly
9.8.5 Starting Battery diesel-generator-battery 1× 1 · part
9.8.6 Battery Charger diesel-generator-battery-charger 1× 1 · part
9.8.7 Engine Gauge diesel-generator-gauge 3× 3 · part
9.8.8 Wire Bundle wire-bundle 1× 1 · part
9.8.9 Connector connector 16× 16 · part
9.9 Canopy / Enclosure 3 parts diesel-generator-canopy 1× 1 9 assembly
9.9.1 Sound-Attenuating Panel diesel-generator-canopy-panel 6× 6 · part
9.9.2 Service Door diesel-generator-canopy-door 2× 2 · part
9.9.3 Fastener Set fastener-set 1× 1 · part
10 Industrial UPS System 8 parts industrial-ups 1× 1 150 product
10.1 IGBT Rectifier 6 parts industrial-ups-rectifier 1× 1 16 assembly
10.1.1 IGBT Power Module igbt-module 6× 6 · part
10.1.2 Gate Driver Board industrial-ups-gate-driver-board 1× 1 · part
10.1.3 Input Boost Choke industrial-ups-input-choke 3× 3 · part
10.1.4 EMI Filter industrial-ups-emi-filter 1× 1 · part
10.1.5 Precharge Circuit industrial-ups-precharge-circuit 1× 1 · part
10.1.6 Connector connector 4× 4 · part
10.2 IGBT Inverter 6 parts industrial-ups-inverter 1× 1 18 assembly
10.2.1 IGBT Power Module igbt-module 6× 6 · part
10.2.2 Gate Driver Board industrial-ups-gate-driver-board 1× 1 · part
10.2.3 Output Filter Choke industrial-ups-output-choke 3× 3 · part
10.2.4 AC Filter Capacitor industrial-ups-ac-filter-capacitor 3× 3 · part
10.2.5 Hall Sensor hall-sensor 3× 3 · part
10.2.6 Connector connector 2× 2 · part
10.3 DC Link 4 parts industrial-ups-dc-link 1× 1 21 assembly
10.3.1 DC Bus Capacitor industrial-ups-dc-bus-capacitor 12× 12 · part
10.3.2 Balancing Resistor industrial-ups-balancing-resistor 6× 6 · part
10.3.3 DC Fuse industrial-ups-dc-fuse 2× 2 · part
10.3.4 Laminated Busbar industrial-ups-laminated-busbar 1× 1 · part
10.4 Battery System 6 parts industrial-ups-battery-system 1× 1 46 assembly
10.4.1 VRLA Battery Block industrial-ups-vrla-block 40× 40 · part
10.4.2 Battery Breaker industrial-ups-battery-breaker 1× 1 · part
10.4.3 Battery Rack industrial-ups-battery-rack 1× 1 · part
10.4.4 BMS Board bms-board 1× 1 · part
10.4.5 Battery Temperature Probe industrial-ups-temp-probe 2× 2 · part
10.4.6 Wire Bundle wire-bundle 1× 1 · part
10.5 Static Bypass Switch 5 parts industrial-ups-static-bypass 1× 1 10 assembly
10.5.1 Thyristor Module industrial-ups-thyristor-module 3× 3 · part
10.5.2 Backfeed Contactor industrial-ups-backfeed-contactor 1× 1 · part
10.5.3 Maintenance Bypass Switch industrial-ups-maintenance-bypass-switch 1× 1 · part
10.5.4 Snubber Network industrial-ups-snubber-network 3× 3 · part
10.5.5 Connector connector 2× 2 · part
10.6 Control & Monitoring 7 parts industrial-ups-control-monitoring 1× 1 17 assembly
10.6.1 Bare PCB pcb-bare 2× 2 · part
10.6.2 Microcontroller mcu 2× 2 · part
10.6.3 SMD Passive (R/C/L) smd-passives 1× 1 · part
10.6.4 LCD Panel lcd-panel 1× 1 · part
10.6.5 Network Management Card industrial-ups-network-card 1× 1 · part
10.6.6 Relay relay 4× 4 · part
10.6.7 Connector connector 6× 6 · part
10.7 Cooling System 5 parts industrial-ups-cooling 1× 1 10 assembly
10.7.1 Blower Motor blower-motor 2× 2 · part
10.7.2 Fan Tray industrial-ups-fan-tray 1× 1 · part
10.7.3 Air Filter Mat industrial-ups-air-filter-mat 1× 1 · part
10.7.4 IGBT Heatsink industrial-ups-heatsink 2× 2 · part
10.7.5 NTC Temperature Sensor industrial-ups-ntc-sensor 4× 4 · part
10.8 Cabinet & Switchgear 7 parts industrial-ups-cabinet 1× 1 12 assembly
10.8.1 Cabinet Frame industrial-ups-frame 1× 1 · part
10.8.2 Sheet Metal Panel sheet-panel 6× 6 · part
10.8.3 Input Breaker industrial-ups-input-breaker 1× 1 · part
10.8.4 Output Breaker industrial-ups-output-breaker 1× 1 · part
10.8.5 Power Busbar Set industrial-ups-busbar-set 1× 1 · part
10.8.6 Cable Gland Plate industrial-ups-cable-gland-plate 1× 1 · part
10.8.7 Fastener Set fastener-set 1× 1 · part

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Where the electrical power is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks