Control System
AssemblyPLC panel and HMI setting cage diameter, spiral pitch, weld schedule and motion synchronisation. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Control System parts and their functions
6 top-level parts · 870 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | PLC Panel 6 parts | 1× | PLC and I/O cabinet |
| 2 | HMI Terminal 5 parts | 1× | Touch HMI for setup |
| 3 | Operator Pendant 5 parts | 1× | Handheld jog pendant |
| 4 | Control Harness 3 parts | 1× | Field wiring to motors and sensors |
| 5 | Power Supply | 1× | Unit that converts mains or battery input into the regulated DC voltages a machine's electronics and actuators need. |
| 6 | Fastener Set | 1× | Bolts, nuts, and washers. |
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Bill of materials for Control System
6 top-level lines · 35 rows shown · 870 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | PLC Panel 6 parts | rebar-cage-welding-machine-plc-panel | 1× | 1 | 689 | assembly |
| 1.1 | PLC CPU 3 parts | rebar-cage-welding-machine-plc-cpu | 1× | 1 | 153 | assembly |
| 1.1.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 1.1.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 1.1.3 | SMD Passive (R/C/L) | smd-passives | 150× | 150 | · | part |
| 1.2 | PLC I/O Module 4 parts | rebar-cage-welding-machine-io-module | 6× | 6 | 66 | assembly |
| 1.2.1 | Bare PCB | pcb-bare | 1× | 6 | · | part |
| 1.2.2 | Microcontroller | mcu | 1× | 6 | · | part |
| 1.2.3 | Relay | relay | 4× | 24 | · | part |
| 1.2.4 | SMD Passive (R/C/L) | smd-passives | 60× | 360 | · | part |
| 1.3 | Motion Controller 3 parts | rebar-cage-welding-machine-motion-controller | 1× | 1 | 123 | assembly |
| 1.3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 1.3.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 1.3.3 | SMD Passive (R/C/L) | smd-passives | 120× | 120 | · | part |
| 1.4 | Relay | relay | 12× | 12 | · | part |
| 1.5 | Power Supply | power-supply | 1× | 1 | · | part |
| 1.6 | Sheet Metal Panel | sheet-panel | 4× | 4 | · | part |
| 2 | HMI Terminal 5 parts | rebar-cage-welding-machine-hmi-terminal | 1× | 1 | 94 | assembly |
| 2.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 2.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 2.3 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 2.4 | Touch Digitizer | touch-digitizer | 1× | 1 | · | part |
| 2.5 | SMD Passive (R/C/L) | smd-passives | 90× | 90 | · | part |
| 3 | Operator Pendant 5 parts | rebar-cage-welding-machine-operator-pendant | 1× | 1 | 50 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 3.3 | Steering Control Switch | control-switches | 6× | 6 | · | part |
| 3.4 | Connector | connector | 2× | 2 | · | part |
| 3.5 | SMD Passive (R/C/L) | smd-passives | 40× | 40 | · | part |
| 4 | Control Harness 3 parts | rebar-cage-welding-machine-control-harness | 1× | 1 | 35 | assembly |
| 4.1 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 4.2 | Connector | connector | 30× | 30 | · | part |
| 4.3 | Relay | relay | 4× | 4 | · | part |
| 5 | Power Supply | power-supply | 1× | 1 | · | part |
| 6 | Fastener Set | fastener-set | 1× | 1 | · | part |
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Where the control system is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |