Rough Terrain Crane Product
Overview
A rough terrain crane is a mobile lifting machine built to work on unprepared ground — construction sites, yards, and uneven lots where a road-going truck crane cannot operate. It rides on four very large flotation tires, drives and steers on all four wheels, and carries a telescoping boom on a slewing superstructure. A single engine both drives the machine between lift points and powers the crane functions, so it is compact and self-sufficient: it drives to the load, sets its outriggers, and lifts.
The two halves that matter are the off-road Running Gear that gets it across rough sites and the Telescoping Boom and Hoist Winch & Hook Block that do the lifting, with a load-moment limiter watching stability throughout.
How it works
Power comes from a turbocharged Diesel Engine that feeds the Running Gear travel transmission for driving and the Hydraulic System pumps for crane work. The four-wheel-drive axles with a differential give traction on mud and slopes, and four-wheel steering lets the crane crab sideways or turn within its own length to position precisely.
Before lifting, the operator deploys the Outrigger System: four legs extend horizontally and jack down, lifting the tires clear and levelling the crane on a wide, stable footprint. The Telescoping Boom then telescopes out and luffs up under hydraulic power, while the Hoist Winch & Hook Block winch reeves wire rope over the boom-head sheaves down to the hook block. The Slew Ring & Swing Drive ring and swing drive rotate the whole superstructure so the load can be placed anywhere in a full circle, balanced by the rear counterweight.
Every lift is governed by the Operator Cab load-moment limiter, which reads boom angle, extended length, and the pressure in the luffing cylinder to compute the actual load and its overturning moment. As the geometry approaches the rated chart it warns the operator and then locks out further motion, preventing the most common cause of mobile-crane accidents — tipping. The operator controls boom, hoist, slew, and outriggers from consoles in a tilting cab with a clear view up the boom.
Build & assembly graph
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Bill of materials
10 top-level lines · 125 rows shown · 558 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Carrier Chassis 3 parts | rtc-chassis | 1× | 1 | 3 | assembly |
| 1.1 | Main Frame | rtc-main-frame | 1× | 1 | — | part |
| 1.2 | Turntable Deck | rtc-turntable-deck | 1× | 1 | — | part |
| 1.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Diesel Engine 6 parts | rtc-engine | 1× | 1 | 20 | assembly |
| 2.1 | Engine Block | rtc-engine-block | 1× | 1 | — | part |
| 2.2 | Piston | rtc-piston | 6× | 6 | — | part |
| 2.3 | Crankshaft | rtc-crankshaft | 1× | 1 | — | part |
| 2.4 | Turbocharger | rtc-turbo | 1× | 1 | — | part |
| 2.5 | Fuel System 3 parts | rtc-fuel-system | 1× | 1 | 8 | assembly |
| 2.5.1 | Injection Pump | rtc-injection-pump | 1× | 1 | — | part |
| 2.5.2 | Fuel Injector | rtc-injector | 6× | 6 | — | part |
| 2.5.3 | Fuel Filter | rtc-fuel-filter | 1× | 1 | — | part |
| 2.6 | Engine Cooling 3 parts | rtc-cooling | 1× | 1 | 3 | assembly |
| 2.6.1 | Radiator | radiator | 1× | 1 | — | part |
| 2.6.2 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 2.6.3 | Cooling Fan | rtc-cooling-fan | 1× | 1 | — | part |
| 3 | Telescoping Boom 6 parts | rtc-boom | 1× | 1 | 50 | assembly |
| 3.1 | Base Boom Section | rtc-boom-base | 1× | 1 | — | part |
| 3.2 | Telescoping Boom Section | rtc-boom-section | 3× | 3 | — | part |
| 3.3 | Telescoping Cylinder 4 parts | rtc-extension-cylinder | 2× | 2 | 8 | assembly |
| 3.3.1 | Cylinder Barrel | rtc-cyl-barrel | 1× | 2 | — | part |
| 3.3.2 | Cylinder Rod | rtc-cyl-rod | 1× | 2 | — | part |
| 3.3.3 | O-Ring Set | oring-set | 3× | 6 | — | part |
| 3.3.4 | Oil Seal | oil-seal | 3× | 6 | — | part |
| 3.4 | Luffing Cylinder 4 parts | rtc-luffing-cylinder | 1× | 1 | 8 | assembly |
| 3.4.1 | Cylinder Barrel | rtc-cyl-barrel | 1× | 1 | — | part |
| 3.4.2 | Cylinder Rod | rtc-cyl-rod | 1× | 1 | — | part |
| 3.4.3 | O-Ring Set | oring-set | 3× | 3 | — | part |
| 3.4.4 | Oil Seal | oil-seal | 3× | 3 | — | part |
| 3.5 | Boom Head 3 parts | rtc-boom-head | 1× | 1 | 10 | assembly |
| 3.5.1 | Head Sheave | rtc-head-sheave | 3× | 3 | — | part |
| 3.5.2 | Ball Bearing | ball-bearing | 6× | 6 | — | part |
| 3.5.3 | Head Frame | rtc-head-frame | 1× | 1 | — | part |
| 3.6 | Boom Slide Pad | rtc-wear-pad | 12× | 12 | — | part |
| 4 | Hoist Winch & Hook Block 3 parts | rtc-hoist | 1× | 1 | 43 | assembly |
| 4.1 | Main Hoist Winch 6 parts | rtc-hoist-winch | 1× | 1 | 32 | assembly |
| 4.1.1 | Winch Drum | rtc-winch-drum | 1× | 1 | — | part |
| 4.1.2 | Winch Motor 4 parts + deeper › | rtc-winch-motor | 1× | 1 | 25 | assembly |
| 4.1.3 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 4.1.4 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 4.1.5 | Winch Brake | rtc-winch-brake | 1× | 1 | — | part |
| 4.1.6 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 4.2 | Hoist Wire Rope | rtc-wire-rope | 1× | 1 | — | part |
| 4.3 | Hook Block 4 parts | rtc-hook-block | 1× | 1 | 10 | assembly |
| 4.3.1 | Load Hook | rtc-hook | 1× | 1 | — | part |
| 4.3.2 | Block Sheave | rtc-block-sheave | 4× | 4 | — | part |
| 4.3.3 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 4.3.4 | Block Frame | rtc-block-frame | 1× | 1 | — | part |
| 5 | Slew Ring & Swing Drive 3 parts | rtc-slew | 1× | 1 | 134 | assembly |
| 5.1 | Slew Bearing 3 parts | rtc-slew-ring | 1× | 1 | 103 | assembly |
| 5.1.1 | Slew Race | rtc-slew-race | 2× | 2 | — | part |
| 5.1.2 | Slew Ball | rtc-slew-ball | 100× | 100 | — | part |
| 5.1.3 | Slew Ring Gear | rtc-slew-gear | 1× | 1 | — | part |
| 5.2 | Swing Drive 4 parts | rtc-swing-drive | 1× | 1 | 30 | assembly |
| 5.2.1 | Swing Motor 4 parts + deeper › | rtc-swing-motor | 1× | 1 | 25 | assembly |
| 5.2.2 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 5.2.3 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 5.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 5.3 | Swing Brake | rtc-swing-brake | 1× | 1 | — | part |
| 6 | Outrigger System 4 parts | rtc-outrigger-system | 1× | 1 | 56 | assembly |
| 6.1 | Outrigger Beam | rtc-outrigger-beam | 4× | 4 | — | part |
| 6.2 | Outrigger Jack Cylinder 4 parts | rtc-outrigger-cylinder | 4× | 4 | 6 | assembly |
| 6.2.1 | Cylinder Barrel | rtc-cyl-barrel | 1× | 4 | — | part |
| 6.2.2 | Cylinder Rod | rtc-cyl-rod | 1× | 4 | — | part |
| 6.2.3 | O-Ring Set | oring-set | 2× | 8 | — | part |
| 6.2.4 | Oil Seal | oil-seal | 2× | 8 | — | part |
| 6.3 | Outrigger Extend Cylinder 4 parts | rtc-outrigger-extend-cylinder | 4× | 4 | 6 | assembly |
| 6.3.1 | Cylinder Barrel | rtc-cyl-barrel | 1× | 4 | — | part |
| 6.3.2 | Cylinder Rod | rtc-cyl-rod | 1× | 4 | — | part |
| 6.3.3 | O-Ring Set | oring-set | 2× | 8 | — | part |
| 6.3.4 | Oil Seal | oil-seal | 2× | 8 | — | part |
| 6.4 | Float Pad | rtc-outrigger-pad | 4× | 4 | — | part |
| 7 | Running Gear 4 parts | rtc-running-gear | 1× | 1 | 94 | assembly |
| 7.1 | Wheel Assembly 3 parts | rtc-wheel | 4× | 4 | 5 | assembly |
| 7.1.1 | Flotation Tire | rtc-tire | 1× | 4 | — | part |
| 7.1.2 | Wheel Rim | rtc-rim | 1× | 4 | — | part |
| 7.1.3 | Wheel Hub 2 parts + deeper › | rtc-wheel-hub | 1× | 4 | 3 | assembly |
| 7.2 | Drive/Steer Axle 4 parts | rtc-axle | 2× | 2 | 23 | assembly |
| 7.2.1 | Axle Housing | rtc-axle-housing | 1× | 2 | — | part |
| 7.2.2 | Differential 5 parts + deeper › | rtc-differential | 1× | 2 | 10 | assembly |
| 7.2.3 | Half Shaft | rtc-half-shaft | 2× | 4 | — | part |
| 7.2.4 | Planetary Wheel Hub 3 parts + deeper › | rtc-planetary-hub | 2× | 4 | 5 | assembly |
| 7.3 | Steering System 3 parts | rtc-steering | 1× | 1 | 15 | assembly |
| 7.3.1 | Steering Cylinder 4 parts + deeper › | rtc-steer-cylinder | 2× | 2 | 6 | assembly |
| 7.3.2 | Tie Rod | rtc-tie-rod | 2× | 2 | — | part |
| 7.3.3 | Steering Valve | rtc-steer-valve | 1× | 1 | — | part |
| 7.4 | Travel Transmission 4 parts | rtc-transmission | 1× | 1 | 13 | assembly |
| 7.4.1 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 7.4.2 | Helical Gear Pair | gear-pair | 4× | 4 | — | part |
| 7.4.3 | Ball Bearing | ball-bearing | 6× | 6 | — | part |
| 7.4.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 8 | Hydraulic System 4 parts | rtc-hydraulic-system | 1× | 1 | 36 | assembly |
| 8.1 | Load-Sensing Pump 4 parts | rtc-hyd-pump | 2× | 2 | 7 | assembly |
| 8.1.1 | Pump Rotating Group | rtc-pump-rotating-group | 1× | 2 | — | part |
| 8.1.2 | Ball Bearing | ball-bearing | 2× | 4 | — | part |
| 8.1.3 | O-Ring Set | oring-set | 2× | 4 | — | part |
| 8.1.4 | Oil Seal | oil-seal | 2× | 4 | — | part |
| 8.2 | Main Valve Bank 3 parts | rtc-valve-bank | 1× | 1 | 20 | assembly |
| 8.2.1 | Spool Valve | rtc-spool-valve | 9× | 9 | — | part |
| 8.2.2 | Relay | relay | 6× | 6 | — | part |
| 8.2.3 | O-Ring Set | oring-set | 5× | 5 | — | part |
| 8.3 | Hydraulic Reservoir | rtc-hyd-tank | 1× | 1 | — | part |
| 8.4 | Hydraulic Oil Cooler | rtc-hyd-cooler | 1× | 1 | — | part |
| 9 | Operator Cab 4 parts | rtc-cab | 1× | 1 | 121 | assembly |
| 9.1 | Seat Assembly 5 parts | seat-assembly | 1× | 1 | 7 | assembly |
| 9.1.1 | Seat Frame | seat-frame | 1× | 1 | — | part |
| 9.1.2 | Seat Foam | seat-foam | 2× | 2 | — | part |
| 9.1.3 | Seat Cover | seat-cover | 1× | 1 | — | part |
| 9.1.4 | Seat Motor | seat-motor | 2× | 2 | — | part |
| 9.1.5 | Seat Heater Mat | seat-heater | 1× | 1 | — | part |
| 9.2 | Control Console 5 parts | rtc-console | 1× | 1 | 18 | assembly |
| 9.2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 9.2.3 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 9.2.4 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 9.2.5 | Console Switch | rtc-console-switch | 14× | 14 | — | part |
| 9.3 | Load-Moment Limiter 5 parts | rtc-lmi | 1× | 1 | 95 | assembly |
| 9.3.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.3.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 9.3.3 | Boom Angle Sensor | rtc-angle-sensor | 1× | 1 | — | part |
| 9.3.4 | Cylinder Pressure Sensor | rtc-pressure-sensor | 2× | 2 | — | part |
| 9.3.5 | SMD Passive (R/C/L) | smd-passives | 90× | 90 | — | part |
| 9.4 | Cab Shell | rtc-cab-shell | 1× | 1 | — | part |
| 10 | Concrete Counterweight | counterweight | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $15k–$2M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| caterpillar.com ↗ | Irving, US | Construction & mining equipment | made to order | 16–28 wks |
| 🇯🇵Komatsu komatsu.com ↗ | Tokyo, JP | Construction & mining equipment | made to order | 16–28 wks |
| 🇸🇪Volvo CE volvoce.com ↗ | Gothenburg, SE | Construction equipment | made to order | 16–28 wks |
| 🇨🇭Liebherr liebherr.com ↗ | Bulle, CH | Cranes & heavy equipment | made to order | 16–28 wks |
| 🇨🇳XCMG xcmg.com ↗ | Xuzhou, CN | Construction machinery | made to order | 16–28 wks |
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