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Rough Terrain Crane Product

Overview

A rough terrain crane is a mobile lifting machine built to work on unprepared ground — construction sites, yards, and uneven lots where a road-going truck crane cannot operate. It rides on four very large flotation tires, drives and steers on all four wheels, and carries a telescoping boom on a slewing superstructure. A single engine both drives the machine between lift points and powers the crane functions, so it is compact and self-sufficient: it drives to the load, sets its outriggers, and lifts.

The two halves that matter are the off-road Running Gear that gets it across rough sites and the Telescoping Boom and Hoist Winch & Hook Block that do the lifting, with a load-moment limiter watching stability throughout.

How it works

Power comes from a turbocharged Diesel Engine that feeds the Running Gear travel transmission for driving and the Hydraulic System pumps for crane work. The four-wheel-drive axles with a differential give traction on mud and slopes, and four-wheel steering lets the crane crab sideways or turn within its own length to position precisely.

Before lifting, the operator deploys the Outrigger System: four legs extend horizontally and jack down, lifting the tires clear and levelling the crane on a wide, stable footprint. The Telescoping Boom then telescopes out and luffs up under hydraulic power, while the Hoist Winch & Hook Block winch reeves wire rope over the boom-head sheaves down to the hook block. The Slew Ring & Swing Drive ring and swing drive rotate the whole superstructure so the load can be placed anywhere in a full circle, balanced by the rear counterweight.

Every lift is governed by the Operator Cab load-moment limiter, which reads boom angle, extended length, and the pressure in the luffing cylinder to compute the actual load and its overturning moment. As the geometry approaches the rated chart it warns the operator and then locks out further motion, preventing the most common cause of mobile-crane accidents — tipping. The operator controls boom, hoist, slew, and outriggers from consoles in a tilting cab with a clear view up the boom.

Build & assembly graph

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Bill of materials

10 top-level lines · 125 rows shown · 558 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Carrier Chassis 3 parts rtc-chassis 1 3 assembly
1.1 Main Frame rtc-main-frame 1 part
1.2 Turntable Deck rtc-turntable-deck 1 part
1.3 Fastener Set fastener-set 1 part
2 Diesel Engine 6 parts rtc-engine 1 20 assembly
2.1 Engine Block rtc-engine-block 1 part
2.2 Piston rtc-piston 6 part
2.3 Crankshaft rtc-crankshaft 1 part
2.4 Turbocharger rtc-turbo 1 part
2.5 Fuel System 3 parts rtc-fuel-system 1 8 assembly
2.5.1 Injection Pump rtc-injection-pump 1 part
2.5.2 Fuel Injector rtc-injector 6 part
2.5.3 Fuel Filter rtc-fuel-filter 1 part
2.6 Engine Cooling 3 parts rtc-cooling 1 3 assembly
2.6.1 Radiator radiator 1 part
2.6.2 Coolant Pump coolant-pump 1 part
2.6.3 Cooling Fan rtc-cooling-fan 1 part
3 Telescoping Boom 6 parts rtc-boom 1 50 assembly
3.1 Base Boom Section rtc-boom-base 1 part
3.2 Telescoping Boom Section rtc-boom-section 3 part
3.3 Telescoping Cylinder 4 parts rtc-extension-cylinder 2 8 assembly
3.3.1 Cylinder Barrel rtc-cyl-barrel 2 part
3.3.2 Cylinder Rod rtc-cyl-rod 2 part
3.3.3 O-Ring Set oring-set 6 part
3.3.4 Oil Seal oil-seal 6 part
3.4 Luffing Cylinder 4 parts rtc-luffing-cylinder 1 8 assembly
3.4.1 Cylinder Barrel rtc-cyl-barrel 1 part
3.4.2 Cylinder Rod rtc-cyl-rod 1 part
3.4.3 O-Ring Set oring-set 3 part
3.4.4 Oil Seal oil-seal 3 part
3.5 Boom Head 3 parts rtc-boom-head 1 10 assembly
3.5.1 Head Sheave rtc-head-sheave 3 part
3.5.2 Ball Bearing ball-bearing 6 part
3.5.3 Head Frame rtc-head-frame 1 part
3.6 Boom Slide Pad rtc-wear-pad 12× 12 part
4 Hoist Winch & Hook Block 3 parts rtc-hoist 1 43 assembly
4.1 Main Hoist Winch 6 parts rtc-hoist-winch 1 32 assembly
4.1.1 Winch Drum rtc-winch-drum 1 part
4.1.2 Winch Motor 4 parts + deeper › rtc-winch-motor 1 25 assembly
4.1.3 Gearbox Housing gearbox-housing 1 part
4.1.4 Helical Gear Pair gear-pair 2 part
4.1.5 Winch Brake rtc-winch-brake 1 part
4.1.6 Ball Bearing ball-bearing 2 part
4.2 Hoist Wire Rope rtc-wire-rope 1 part
4.3 Hook Block 4 parts rtc-hook-block 1 10 assembly
4.3.1 Load Hook rtc-hook 1 part
4.3.2 Block Sheave rtc-block-sheave 4 part
4.3.3 Ball Bearing ball-bearing 4 part
4.3.4 Block Frame rtc-block-frame 1 part
5 Slew Ring & Swing Drive 3 parts rtc-slew 1 134 assembly
5.1 Slew Bearing 3 parts rtc-slew-ring 1 103 assembly
5.1.1 Slew Race rtc-slew-race 2 part
5.1.2 Slew Ball rtc-slew-ball 100× 100 part
5.1.3 Slew Ring Gear rtc-slew-gear 1 part
5.2 Swing Drive 4 parts rtc-swing-drive 1 30 assembly
5.2.1 Swing Motor 4 parts + deeper › rtc-swing-motor 1 25 assembly
5.2.2 Gearbox Housing gearbox-housing 1 part
5.2.3 Helical Gear Pair gear-pair 2 part
5.2.4 Ball Bearing ball-bearing 2 part
5.3 Swing Brake rtc-swing-brake 1 part
6 Outrigger System 4 parts rtc-outrigger-system 1 56 assembly
6.1 Outrigger Beam rtc-outrigger-beam 4 part
6.2 Outrigger Jack Cylinder 4 parts rtc-outrigger-cylinder 4 6 assembly
6.2.1 Cylinder Barrel rtc-cyl-barrel 4 part
6.2.2 Cylinder Rod rtc-cyl-rod 4 part
6.2.3 O-Ring Set oring-set 8 part
6.2.4 Oil Seal oil-seal 8 part
6.3 Outrigger Extend Cylinder 4 parts rtc-outrigger-extend-cylinder 4 6 assembly
6.3.1 Cylinder Barrel rtc-cyl-barrel 4 part
6.3.2 Cylinder Rod rtc-cyl-rod 4 part
6.3.3 O-Ring Set oring-set 8 part
6.3.4 Oil Seal oil-seal 8 part
6.4 Float Pad rtc-outrigger-pad 4 part
7 Running Gear 4 parts rtc-running-gear 1 94 assembly
7.1 Wheel Assembly 3 parts rtc-wheel 4 5 assembly
7.1.1 Flotation Tire rtc-tire 4 part
7.1.2 Wheel Rim rtc-rim 4 part
7.1.3 Wheel Hub 2 parts + deeper › rtc-wheel-hub 4 3 assembly
7.2 Drive/Steer Axle 4 parts rtc-axle 2 23 assembly
7.2.1 Axle Housing rtc-axle-housing 2 part
7.2.2 Differential 5 parts + deeper › rtc-differential 2 10 assembly
7.2.3 Half Shaft rtc-half-shaft 4 part
7.2.4 Planetary Wheel Hub 3 parts + deeper › rtc-planetary-hub 4 5 assembly
7.3 Steering System 3 parts rtc-steering 1 15 assembly
7.3.1 Steering Cylinder 4 parts + deeper › rtc-steer-cylinder 2 6 assembly
7.3.2 Tie Rod rtc-tie-rod 2 part
7.3.3 Steering Valve rtc-steer-valve 1 part
7.4 Travel Transmission 4 parts rtc-transmission 1 13 assembly
7.4.1 Gearbox Housing gearbox-housing 1 part
7.4.2 Helical Gear Pair gear-pair 4 part
7.4.3 Ball Bearing ball-bearing 6 part
7.4.4 Oil Seal oil-seal 2 part
8 Hydraulic System 4 parts rtc-hydraulic-system 1 36 assembly
8.1 Load-Sensing Pump 4 parts rtc-hyd-pump 2 7 assembly
8.1.1 Pump Rotating Group rtc-pump-rotating-group 2 part
8.1.2 Ball Bearing ball-bearing 4 part
8.1.3 O-Ring Set oring-set 4 part
8.1.4 Oil Seal oil-seal 4 part
8.2 Main Valve Bank 3 parts rtc-valve-bank 1 20 assembly
8.2.1 Spool Valve rtc-spool-valve 9 part
8.2.2 Relay relay 6 part
8.2.3 O-Ring Set oring-set 5 part
8.3 Hydraulic Reservoir rtc-hyd-tank 1 part
8.4 Hydraulic Oil Cooler rtc-hyd-cooler 1 part
9 Operator Cab 4 parts rtc-cab 1 121 assembly
9.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
9.1.1 Seat Frame seat-frame 1 part
9.1.2 Seat Foam seat-foam 2 part
9.1.3 Seat Cover seat-cover 1 part
9.1.4 Seat Motor seat-motor 2 part
9.1.5 Seat Heater Mat seat-heater 1 part
9.2 Control Console 5 parts rtc-console 1 18 assembly
9.2.1 Bare PCB pcb-bare 1 part
9.2.2 Microcontroller mcu 1 part
9.2.3 LCD Panel lcd-panel 1 part
9.2.4 Touch Digitizer touch-digitizer 1 part
9.2.5 Console Switch rtc-console-switch 14× 14 part
9.3 Load-Moment Limiter 5 parts rtc-lmi 1 95 assembly
9.3.1 Bare PCB pcb-bare 1 part
9.3.2 Microcontroller mcu 1 part
9.3.3 Boom Angle Sensor rtc-angle-sensor 1 part
9.3.4 Cylinder Pressure Sensor rtc-pressure-sensor 2 part
9.3.5 SMD Passive (R/C/L) smd-passives 90× 90 part
9.4 Cab Shell rtc-cab-shell 1 part
10 Concrete Counterweight counterweight 1 part

Sourcing — likely vendors

Companies that make this · indicative price $15k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

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