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Rotary Drilling Rig Product

Overview

A rotary drilling rig bores large-diameter vertical shafts for cast-in-place piles and drilled foundations — the deep concrete columns that carry bridges, towers, and heavy buildings. It works by spinning a drilling tool on the end of a telescopic bar, filling the tool with spoil, hoisting it out of the hole, and slinging the spoil clear, then repeating until the shaft reaches bearing depth. Mounted on a crawler base, the rig can move around a site and set up over each pile position under its own power.

The rig is built on a slewing Crawler Base carried by two Track Undercarriage crawler tracks. The base raises a Mast / Tower that guides the Rotary Drive Head, which spins the Telescopic Kelly Bar and its Drilling Tool.

How it works

Power from the Diesel Engine drives the pumps of the Hydraulic System, which feed every working circuit. The Rotary Drive Head uses hydraulic motors geared down through a planetary box to produce high torque at low speed; it grips the Telescopic Kelly Bar and turns it. The kelly is telescopic — nested square sections that slide to reach depth while interlocking shoulders transmit torque — so the tool can go far deeper than the mast is tall. The head also slides up and down the mast on the Crowd Cylinder crowd cylinders, pressing the tool down onto the soil.

The Drilling Tool is interchangeable: a Drilling Bucket for water-bearing or loose ground that traps spoil behind a hinged base, or an auger that screws cuttings up out of the hole. Carbide-tipped teeth cut the face. When the tool is full, the Main Winch hoists the whole kelly string out, the head spins the tool fast to fling spoil clear, and the cycle repeats.

The whole upper structure slews on a ring bearing in the Crawler Base to position the tool and dump spoil. The operator works from a tilting Operator Cab with a display showing depth, verticality, torque, and crowd, while a low-voltage Electrical System system runs the controls and lighting.

Build & assembly graph

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Bill of materials

11 top-level lines · 81 rows shown · 197 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Crawler Base 4 parts rotary-drilling-rig-base 1 7 assembly
1.1 Carrier Frame rotary-drilling-rig-carrier-frame 1 part
1.2 Slew Ring Bearing rotary-drilling-rig-slew-bearing 1 part
1.3 Helical Gear Pair gear-pair 1 part
1.4 Ball Bearing ball-bearing 4 part
2 Diesel Engine 8 parts rotary-drilling-rig-engine 1 21 assembly
2.1 Engine Block rotary-drilling-rig-block 1 part
2.2 Piston rotary-drilling-rig-piston 6 part
2.3 Crankshaft rotary-drilling-rig-crankshaft 1 part
2.4 Turbocharger rotary-drilling-rig-turbo 1 part
2.5 Fuel System 3 parts rotary-drilling-rig-fuel-system 1 8 assembly
2.5.1 Injection Pump rotary-drilling-rig-injection-pump 1 part
2.5.2 Fuel Injector rotary-drilling-rig-injector 6 part
2.5.3 Fuel Filter rotary-drilling-rig-fuel-filter 1 part
2.6 Radiator radiator 1 part
2.7 Coolant Pump coolant-pump 1 part
2.8 Oil Seal oil-seal 2 part
3 Track Undercarriage 4 parts rotary-drilling-rig-undercarriage 2 16 assembly
3.1 Track Chain rotary-drilling-rig-track-chain 2 part
3.2 Drive Sprocket rotary-drilling-rig-sprocket 2 part
3.3 Track Roller rotary-drilling-rig-track-roller 12 part
3.4 Ball Bearing ball-bearing 16 part
4 Mast / Tower 2 parts rotary-drilling-rig-mast 1 13 assembly
4.1 Mast Weldment rotary-drilling-rig-mast-weldment 1 part
4.2 Crowd Cylinder 4 parts rotary-drilling-rig-mast-cylinder 2 6 assembly
4.2.1 Cylinder Barrel rotary-drilling-rig-cyl-barrel 2 part
4.2.2 Cylinder Rod rotary-drilling-rig-cyl-rod 2 part
4.2.3 O-Ring Set oring-set 4 part
4.2.4 Oil Seal oil-seal 4 part
5 Rotary Drive Head 5 parts rotary-drilling-rig-rotary-head 1 59 assembly
5.1 Head Drive Motor 4 parts rotary-drilling-rig-head-motor 2 25 assembly
5.1.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
5.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
5.1.3 Ball Bearing ball-bearing 4 part
5.1.4 Oil Seal oil-seal 2 part
5.2 Gearbox Housing gearbox-housing 1 part
5.3 Helical Gear Pair gear-pair 2 part
5.4 Ball Bearing ball-bearing 4 part
5.5 Oil Seal oil-seal 2 part
6 Telescopic Kelly Bar 3 parts rotary-drilling-rig-kelly-bar 1 4 assembly
6.1 Outer Kelly Section rotary-drilling-rig-kelly-outer 1 part
6.2 Inner Kelly Section rotary-drilling-rig-kelly-inner 2 part
6.3 Kelly Drive Box rotary-drilling-rig-kelly-box 1 part
7 Drilling Tool 3 parts rotary-drilling-rig-drilling-tool 1 8 assembly
7.1 Drilling Bucket rotary-drilling-rig-drill-bucket 1 part
7.2 Drilling Auger rotary-drilling-rig-auger 1 part
7.3 Drill Tooth rotary-drilling-rig-drill-tooth 6 part
8 Main Winch 4 parts rotary-drilling-rig-main-winch 1 5 assembly
8.1 Winch Drum rotary-drilling-rig-winch-drum 1 part
8.2 Helical Gear Pair gear-pair 1 part
8.3 Main Hoist Cable rotary-drilling-rig-main-cable 1 part
8.4 Ball Bearing ball-bearing 2 part
9 Hydraulic System 4 parts rotary-drilling-rig-hydraulics 1 19 assembly
9.1 Hydraulic Pump 3 parts rotary-drilling-rig-hyd-pump 1 5 assembly
9.1.1 Helical Gear Pair gear-pair 1 part
9.1.2 Oil Seal oil-seal 2 part
9.1.3 Ball Bearing ball-bearing 2 part
9.2 Control Valve Bank 3 parts rotary-drilling-rig-valve-bank 1 12 assembly
9.2.1 Spool Valve rotary-drilling-rig-spool-valve 6 part
9.2.2 Relief Valve rotary-drilling-rig-relief-valve 2 part
9.2.3 O-Ring Set oring-set 4 part
9.3 Hydraulic Reservoir rotary-drilling-rig-hyd-tank 1 part
9.4 Hydraulic Filter rotary-drilling-rig-hyd-filter 1 part
10 Operator Cab 3 parts rotary-drilling-rig-cab 1 11 assembly
10.1 Cab / ROPS Shell rotary-drilling-rig-cab-shell 1 part
10.2 Seat Assembly 5 parts seat-assembly 1 7 assembly
10.2.1 Seat Frame seat-frame 1 part
10.2.2 Seat Foam seat-foam 2 part
10.2.3 Seat Cover seat-cover 1 part
10.2.4 Seat Motor seat-motor 2 part
10.2.5 Seat Heater Mat seat-heater 1 part
10.3 Operator Display 3 parts rotary-drilling-rig-display 1 3 assembly
10.3.1 Bare PCB pcb-bare 1 part
10.3.2 Microcontroller mcu 1 part
10.3.3 LCD Panel lcd-panel 1 part
11 Electrical System 5 parts rotary-drilling-rig-electrical 1 18 assembly
11.1 12 V Battery lv-battery 1 part
11.2 Wire Bundle wire-bundle 1 part
11.3 Connector connector 6 part
11.4 Relay relay 6 part
11.5 LED Work Light rotary-drilling-rig-work-light 4 part

Sourcing — likely vendors

Companies that make this · indicative price $15k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

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