Asphalt Paver
ProductOverview
An asphalt paver lays a continuous, uniform mat of hot-mix asphalt during road construction and resurfacing. Trucks discharge mix into a receiving hopper at the front; the machine conveys it rearward, spreads it across the lane width, and a heated screed strikes it off to the target thickness and profile while pre-compacting it. The tracked layout gives high traction and a stable floating reference, allowing class-1 surface smoothness at paving speeds up to 25 m/min.
The machine divides into a self-propelled Tractor Unit carrying the engine and drive, a Material Feed System that handles the mix, and a towed Vibrating Screed that forms the mat.
How it works
The Tractor Unit houses a turbocharged diesel engine driving a closed-loop hydrostatic transmission to each crawler track, so paving speed is set independently of engine speed. From the hopper, twin slat conveyors carry mix through the tunnel to a pair of reversible augers in the Material Feed System; conveyor and auger speeds are governed by mat-level sensors to keep a constant head of material in front of the screed, the single biggest factor in mat quality.
The free-floating Vibrating Screed is towed from pivot points on the tractor. Its angle of attack sets mat thickness: changing the tow-point height or the screed's nose-up angle raises or lowers the mat. Electric heating elements bring the screed plate to temperature before paving to prevent the mix tearing, and tamper bars or vibrators pre-compact the mat to roughly 85–92 % density ahead of the rollers.
The Grade & Slope Control system references a stringline, curb, or the existing surface to override screed tow-point height automatically, holding grade and cross-slope to a few millimetres. All lift, extension, and steering functions draw from the Hydraulic System, while the operators work from a Operator Station with sliding seats and dual consoles for clear sightlines to both screed edges.
Asphalt Paver parts and their functions
7 top-level parts · 402 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Tractor Unit 4 parts | 1× | Self-propelled tractor unit |
| 2 | Material Feed System 6 parts | 1× | Hopper, conveyors and augers |
| 3 | Vibrating Screed 8 parts | 1× | Extendable heated screed |
| 4 | Grade & Slope Control 3 parts | 1× | Grade & slope automation |
| 5 | Hydraulic System 4 parts | 1× | Central hydraulic system |
| 6 | Operator Station 3 parts | 1× | Dual operator platform |
| 7 | Electrical System 5 parts | 1× | Electrical system |
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Build & assembly graph
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Bill of materials for Asphalt Paver
7 top-level lines · 100 rows shown · 402 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Tractor Unit 4 parts | asphalt-paver-tractor | 1× | 1 | 133 | assembly |
| 1.1 | Diesel Engine 6 parts | asphalt-paver-engine | 1× | 1 | 16 | assembly |
| 1.1.1 | Engine Block | asphalt-paver-engine-block | 1× | 1 | · | part |
| 1.1.2 | Piston | asphalt-paver-piston | 4× | 4 | · | part |
| 1.1.3 | Crankshaft | asphalt-paver-crankshaft | 1× | 1 | · | part |
| 1.1.4 | Turbocharger | asphalt-paver-turbo | 1× | 1 | · | part |
| 1.1.5 | Fuel System 3 parts + deeper › | asphalt-paver-fuel-system | 1× | 1 | 6 | assembly |
| 1.1.6 | Engine Cooling 3 parts + deeper › | asphalt-paver-cooling | 1× | 1 | 3 | assembly |
| 1.2 | Hydrostatic Drive 3 parts | asphalt-paver-hydrostatic-drive | 1× | 1 | 48 | assembly |
| 1.2.1 | Variable Displacement Pump 4 parts + deeper › | asphalt-paver-drive-pump | 2× | 2 | 7 | assembly |
| 1.2.2 | Track Drive Motor 4 parts + deeper › | asphalt-paver-track-motor | 2× | 2 | 7 | assembly |
| 1.2.3 | Planetary Final Drive 4 parts + deeper › | asphalt-paver-planetary-reducer | 2× | 2 | 10 | assembly |
| 1.3 | Crawler Track 5 parts | asphalt-paver-track | 2× | 2 | 34 | assembly |
| 1.3.1 | Track Chain | asphalt-paver-track-chain | 1× | 2 | · | part |
| 1.3.2 | Drive Sprocket | asphalt-paver-drive-sprocket | 1× | 2 | · | part |
| 1.3.3 | Track Roller 3 parts + deeper › | asphalt-paver-track-roller | 6× | 12 | 5 | assembly |
| 1.3.4 | Front Idler Wheel | asphalt-paver-front-idler | 1× | 2 | · | part |
| 1.3.5 | Track Tensioner | asphalt-paver-track-tensioner | 1× | 2 | · | part |
| 1.4 | Tractor Main Frame | asphalt-paver-main-frame | 1× | 1 | · | part |
| 2 | Material Feed System 6 parts | asphalt-paver-material-system | 1× | 1 | 114 | assembly |
| 2.1 | Receiving Hopper 3 parts | asphalt-paver-hopper | 1× | 1 | 15 | assembly |
| 2.1.1 | Hopper Shell | asphalt-paver-hopper-shell | 1× | 1 | · | part |
| 2.1.2 | Hopper Wing | asphalt-paver-hopper-wing | 2× | 2 | · | part |
| 2.1.3 | Wing Fold Cylinder 4 parts + deeper › | asphalt-paver-hopper-cylinder | 2× | 2 | 6 | assembly |
| 2.2 | Slat Conveyor 3 parts | asphalt-paver-conveyor | 2× | 2 | 33 | assembly |
| 2.2.1 | Conveyor Drag Bar | asphalt-paver-conveyor-bar | 30× | 60 | · | part |
| 2.2.2 | Conveyor Chain | asphalt-paver-conveyor-chain | 2× | 4 | · | part |
| 2.2.3 | Conveyor Floor Plate | asphalt-paver-conveyor-floor-plate | 1× | 2 | · | part |
| 2.3 | Conveyor Drive 3 parts | asphalt-paver-conveyor-drive | 1× | 1 | 8 | assembly |
| 2.3.1 | Hydraulic Drive Motor | asphalt-paver-conveyor-motor | 2× | 2 | · | part |
| 2.3.2 | Helical Gear Pair | gear-pair | 2× | 2 | · | part |
| 2.3.3 | Ball Bearing | ball-bearing | 4× | 4 | · | part |
| 2.4 | Truck Push Roller | asphalt-paver-push-roller | 2× | 2 | · | part |
| 2.5 | Spreading Auger 3 parts | asphalt-paver-auger | 2× | 2 | 7 | assembly |
| 2.5.1 | Auger Flight Segment | asphalt-paver-auger-flight | 4× | 8 | · | part |
| 2.5.2 | Auger Shaft | asphalt-paver-auger-shaft | 1× | 2 | · | part |
| 2.5.3 | Ball Bearing | ball-bearing | 2× | 4 | · | part |
| 2.6 | Auger Drive 4 parts | asphalt-paver-auger-drive | 1× | 1 | 9 | assembly |
| 2.6.1 | Hydraulic Drive Motor | asphalt-paver-conveyor-motor | 2× | 2 | · | part |
| 2.6.2 | Gearbox Housing | gearbox-housing | 1× | 1 | · | part |
| 2.6.3 | Helical Gear Pair | gear-pair | 2× | 2 | · | part |
| 2.6.4 | Ball Bearing | ball-bearing | 4× | 4 | · | part |
| 3 | Vibrating Screed 8 parts | asphalt-paver-screed | 1× | 1 | 50 | assembly |
| 3.1 | Main Screed Plate | asphalt-paver-screed-plate | 1× | 1 | · | part |
| 3.2 | Screed Extension Plate 3 parts | asphalt-paver-screed-extension | 2× | 2 | 8 | assembly |
| 3.2.1 | Extension Plate | asphalt-paver-extension-plate | 1× | 2 | · | part |
| 3.2.2 | Heating Element | heating-element | 1× | 2 | · | part |
| 3.2.3 | Extension Cylinder 4 parts + deeper › | asphalt-paver-extension-cylinder | 1× | 2 | 6 | assembly |
| 3.3 | Heating Element | heating-element | 4× | 4 | · | part |
| 3.4 | Vibrator / Tamper Unit 4 parts | asphalt-paver-vibrator | 2× | 2 | 6 | assembly |
| 3.4.1 | Eccentric Shaft | asphalt-paver-eccentric-shaft | 1× | 2 | · | part |
| 3.4.2 | Tamper Bar | asphalt-paver-tamper-bar | 1× | 2 | · | part |
| 3.4.3 | Ball Bearing | ball-bearing | 2× | 4 | · | part |
| 3.4.4 | Oil Seal | oil-seal | 2× | 4 | · | part |
| 3.5 | Screed Lift Cylinder 4 parts | asphalt-paver-screed-lift-cylinder | 2× | 2 | 6 | assembly |
| 3.5.1 | Cylinder Barrel | asphalt-paver-cyl-barrel | 1× | 2 | · | part |
| 3.5.2 | Cylinder Rod | asphalt-paver-cyl-rod | 1× | 2 | · | part |
| 3.5.3 | O-Ring Set | oring-set | 2× | 4 | · | part |
| 3.5.4 | Oil Seal | oil-seal | 2× | 4 | · | part |
| 3.6 | Tow Arm | asphalt-paver-tow-arm | 2× | 2 | · | part |
| 3.7 | Crown / Slope Adjuster | asphalt-paver-crown-adjuster | 1× | 1 | · | part |
| 3.8 | Mat Thickness Sensor | asphalt-paver-screed-sensor | 2× | 2 | · | part |
| 4 | Grade & Slope Control 3 parts | asphalt-paver-grade-control | 1× | 1 | 9 | assembly |
| 4.1 | Grade Reference Sensor | asphalt-paver-grade-sensor | 2× | 2 | · | part |
| 4.2 | Cross-Slope Sensor | asphalt-paver-slope-sensor | 1× | 1 | · | part |
| 4.3 | Grade Controller 3 parts | asphalt-paver-grade-controller | 1× | 1 | 6 | assembly |
| 4.3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 4.3.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 4.3.3 | Connector | connector | 4× | 4 | · | part |
| 5 | Hydraulic System 4 parts | asphalt-paver-hydraulic-system | 1× | 1 | 18 | assembly |
| 5.1 | Hydraulic Tank | asphalt-paver-hyd-tank | 1× | 1 | · | part |
| 5.2 | Control Valve Bank 3 parts | asphalt-paver-valve-bank | 1× | 1 | 14 | assembly |
| 5.2.1 | Spool Valve | asphalt-paver-spool-valve | 8× | 8 | · | part |
| 5.2.2 | Relief Valve | asphalt-paver-relief-valve | 2× | 2 | · | part |
| 5.2.3 | O-Ring Set | oring-set | 4× | 4 | · | part |
| 5.3 | Hydraulic Oil Cooler | asphalt-paver-hyd-cooler | 1× | 1 | · | part |
| 5.4 | Hydraulic Filter | asphalt-paver-hyd-filter | 2× | 2 | · | part |
| 6 | Operator Station 3 parts | asphalt-paver-operator-station | 1× | 1 | 37 | assembly |
| 6.1 | Seat Assembly 5 parts | seat-assembly | 2× | 2 | 7 | assembly |
| 6.1.1 | Seat Frame | seat-frame | 1× | 2 | · | part |
| 6.1.2 | Seat Foam | seat-foam | 2× | 4 | · | part |
| 6.1.3 | Seat Cover | seat-cover | 1× | 2 | · | part |
| 6.1.4 | Seat Motor | seat-motor | 2× | 4 | · | part |
| 6.1.5 | Seat Heater Mat | seat-heater | 1× | 2 | · | part |
| 6.2 | Control Console 4 parts | asphalt-paver-console | 2× | 2 | 11 | assembly |
| 6.2.1 | Bare PCB | pcb-bare | 1× | 2 | · | part |
| 6.2.2 | Microcontroller | mcu | 1× | 2 | · | part |
| 6.2.3 | LCD Panel | lcd-panel | 1× | 2 | · | part |
| 6.2.4 | Control Switch | asphalt-paver-control-switch | 8× | 16 | · | part |
| 6.3 | Sun Canopy | asphalt-paver-canopy | 1× | 1 | · | part |
| 7 | Electrical System 5 parts | asphalt-paver-electrical | 1× | 1 | 41 | assembly |
| 7.1 | 12 V Battery | lv-battery | 1× | 1 | · | part |
| 7.2 | Alternator 4 parts | asphalt-paver-alternator | 1× | 1 | 25 | assembly |
| 7.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 7.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 7.2.3 | Rectifier / Regulator | asphalt-paver-rectifier | 1× | 1 | · | part |
| 7.2.4 | Ball Bearing | ball-bearing | 2× | 2 | · | part |
| 7.3 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 7.4 | Relay | relay | 8× | 8 | · | part |
| 7.5 | LED Work Light | asphalt-paver-work-light | 6× | 6 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15k–$2M. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| caterpillar.com ↗ | Irving, US | Construction & mining equipment | made to order | 16–28 wks |
|
🇯🇵Komatsu
komatsu.com ↗
|
Tokyo, JP | Construction & mining equipment | made to order | 16–28 wks |
|
🇸🇪Volvo CE
volvoce.com ↗
|
Gothenburg, SE | Construction equipment | made to order | 16–28 wks |
|
🇨🇭Liebherr
liebherr.com ↗
|
Bulle, CH | Cranes & heavy equipment | made to order | 16–28 wks |
|
🇨🇳XCMG
xcmg.com ↗
|
Xuzhou, CN | Construction machinery | made to order | 16–28 wks |
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