BOMwiki the bill-of-materials encyclopedia
30,454,201 parts mapped · 193,225 items
Discussion History

Asphalt Paver

Product

Overview

An asphalt paver lays a continuous, uniform mat of hot-mix asphalt during road construction and resurfacing. Trucks discharge mix into a receiving hopper at the front; the machine conveys it rearward, spreads it across the lane width, and a heated screed strikes it off to the target thickness and profile while pre-compacting it. The tracked layout gives high traction and a stable floating reference, allowing class-1 surface smoothness at paving speeds up to 25 m/min.

The machine divides into a self-propelled Tractor Unit carrying the engine and drive, a Material Feed System that handles the mix, and a towed Vibrating Screed that forms the mat.

How it works

The Tractor Unit houses a turbocharged diesel engine driving a closed-loop hydrostatic transmission to each crawler track, so paving speed is set independently of engine speed. From the hopper, twin slat conveyors carry mix through the tunnel to a pair of reversible augers in the Material Feed System; conveyor and auger speeds are governed by mat-level sensors to keep a constant head of material in front of the screed, the single biggest factor in mat quality.

The free-floating Vibrating Screed is towed from pivot points on the tractor. Its angle of attack sets mat thickness: changing the tow-point height or the screed's nose-up angle raises or lowers the mat. Electric heating elements bring the screed plate to temperature before paving to prevent the mix tearing, and tamper bars or vibrators pre-compact the mat to roughly 85–92 % density ahead of the rollers.

The Grade & Slope Control system references a stringline, curb, or the existing surface to override screed tow-point height automatically, holding grade and cross-slope to a few millimetres. All lift, extension, and steering functions draw from the Hydraulic System, while the operators work from a Operator Station with sliding seats and dual consoles for clear sightlines to both screed edges.

Asphalt Paver parts and their functions

7 top-level parts · 402 parts in total · full bill of materials below
Asphalt Paver parts diagram: 1 tractor unit, 2 material feed system, 3 vibrating screed, 4 grade & slope control, 5 hydraulic system, 6 operator station, 7 electrical system. 402 parts in 7 top-level items.
Asphalt Paver parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Tractor Unit 4 parts 1× Self-propelled tractor unit
2 Material Feed System 6 parts 1× Hopper, conveyors and augers
3 Vibrating Screed 8 parts 1× Extendable heated screed
4 Grade & Slope Control 3 parts 1× Grade & slope automation
5 Hydraulic System 4 parts 1× Central hydraulic system
6 Operator Station 3 parts 1× Dual operator platform
7 Electrical System 5 parts 1× Electrical system

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Asphalt Paver

7 top-level lines · 100 rows shown · 402 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Tractor Unit 4 parts asphalt-paver-tractor 1× 1 133 assembly
1.1 Diesel Engine 6 parts asphalt-paver-engine 1× 1 16 assembly
1.1.1 Engine Block asphalt-paver-engine-block 1× 1 · part
1.1.2 Piston asphalt-paver-piston 4× 4 · part
1.1.3 Crankshaft asphalt-paver-crankshaft 1× 1 · part
1.1.4 Turbocharger asphalt-paver-turbo 1× 1 · part
1.1.5 Fuel System 3 parts + deeper › asphalt-paver-fuel-system 1× 1 6 assembly
1.1.6 Engine Cooling 3 parts + deeper › asphalt-paver-cooling 1× 1 3 assembly
1.2 Hydrostatic Drive 3 parts asphalt-paver-hydrostatic-drive 1× 1 48 assembly
1.2.1 Variable Displacement Pump 4 parts + deeper › asphalt-paver-drive-pump 2× 2 7 assembly
1.2.2 Track Drive Motor 4 parts + deeper › asphalt-paver-track-motor 2× 2 7 assembly
1.2.3 Planetary Final Drive 4 parts + deeper › asphalt-paver-planetary-reducer 2× 2 10 assembly
1.3 Crawler Track 5 parts asphalt-paver-track 2× 2 34 assembly
1.3.1 Track Chain asphalt-paver-track-chain 1× 2 · part
1.3.2 Drive Sprocket asphalt-paver-drive-sprocket 1× 2 · part
1.3.3 Track Roller 3 parts + deeper › asphalt-paver-track-roller 6× 12 5 assembly
1.3.4 Front Idler Wheel asphalt-paver-front-idler 1× 2 · part
1.3.5 Track Tensioner asphalt-paver-track-tensioner 1× 2 · part
1.4 Tractor Main Frame asphalt-paver-main-frame 1× 1 · part
2 Material Feed System 6 parts asphalt-paver-material-system 1× 1 114 assembly
2.1 Receiving Hopper 3 parts asphalt-paver-hopper 1× 1 15 assembly
2.1.1 Hopper Shell asphalt-paver-hopper-shell 1× 1 · part
2.1.2 Hopper Wing asphalt-paver-hopper-wing 2× 2 · part
2.1.3 Wing Fold Cylinder 4 parts + deeper › asphalt-paver-hopper-cylinder 2× 2 6 assembly
2.2 Slat Conveyor 3 parts asphalt-paver-conveyor 2× 2 33 assembly
2.2.1 Conveyor Drag Bar asphalt-paver-conveyor-bar 30× 60 · part
2.2.2 Conveyor Chain asphalt-paver-conveyor-chain 2× 4 · part
2.2.3 Conveyor Floor Plate asphalt-paver-conveyor-floor-plate 1× 2 · part
2.3 Conveyor Drive 3 parts asphalt-paver-conveyor-drive 1× 1 8 assembly
2.3.1 Hydraulic Drive Motor asphalt-paver-conveyor-motor 2× 2 · part
2.3.2 Helical Gear Pair gear-pair 2× 2 · part
2.3.3 Ball Bearing ball-bearing 4× 4 · part
2.4 Truck Push Roller asphalt-paver-push-roller 2× 2 · part
2.5 Spreading Auger 3 parts asphalt-paver-auger 2× 2 7 assembly
2.5.1 Auger Flight Segment asphalt-paver-auger-flight 4× 8 · part
2.5.2 Auger Shaft asphalt-paver-auger-shaft 1× 2 · part
2.5.3 Ball Bearing ball-bearing 2× 4 · part
2.6 Auger Drive 4 parts asphalt-paver-auger-drive 1× 1 9 assembly
2.6.1 Hydraulic Drive Motor asphalt-paver-conveyor-motor 2× 2 · part
2.6.2 Gearbox Housing gearbox-housing 1× 1 · part
2.6.3 Helical Gear Pair gear-pair 2× 2 · part
2.6.4 Ball Bearing ball-bearing 4× 4 · part
3 Vibrating Screed 8 parts asphalt-paver-screed 1× 1 50 assembly
3.1 Main Screed Plate asphalt-paver-screed-plate 1× 1 · part
3.2 Screed Extension Plate 3 parts asphalt-paver-screed-extension 2× 2 8 assembly
3.2.1 Extension Plate asphalt-paver-extension-plate 1× 2 · part
3.2.2 Heating Element heating-element 1× 2 · part
3.2.3 Extension Cylinder 4 parts + deeper › asphalt-paver-extension-cylinder 1× 2 6 assembly
3.3 Heating Element heating-element 4× 4 · part
3.4 Vibrator / Tamper Unit 4 parts asphalt-paver-vibrator 2× 2 6 assembly
3.4.1 Eccentric Shaft asphalt-paver-eccentric-shaft 1× 2 · part
3.4.2 Tamper Bar asphalt-paver-tamper-bar 1× 2 · part
3.4.3 Ball Bearing ball-bearing 2× 4 · part
3.4.4 Oil Seal oil-seal 2× 4 · part
3.5 Screed Lift Cylinder 4 parts asphalt-paver-screed-lift-cylinder 2× 2 6 assembly
3.5.1 Cylinder Barrel asphalt-paver-cyl-barrel 1× 2 · part
3.5.2 Cylinder Rod asphalt-paver-cyl-rod 1× 2 · part
3.5.3 O-Ring Set oring-set 2× 4 · part
3.5.4 Oil Seal oil-seal 2× 4 · part
3.6 Tow Arm asphalt-paver-tow-arm 2× 2 · part
3.7 Crown / Slope Adjuster asphalt-paver-crown-adjuster 1× 1 · part
3.8 Mat Thickness Sensor asphalt-paver-screed-sensor 2× 2 · part
4 Grade & Slope Control 3 parts asphalt-paver-grade-control 1× 1 9 assembly
4.1 Grade Reference Sensor asphalt-paver-grade-sensor 2× 2 · part
4.2 Cross-Slope Sensor asphalt-paver-slope-sensor 1× 1 · part
4.3 Grade Controller 3 parts asphalt-paver-grade-controller 1× 1 6 assembly
4.3.1 Bare PCB pcb-bare 1× 1 · part
4.3.2 Microcontroller mcu 1× 1 · part
4.3.3 Connector connector 4× 4 · part
5 Hydraulic System 4 parts asphalt-paver-hydraulic-system 1× 1 18 assembly
5.1 Hydraulic Tank asphalt-paver-hyd-tank 1× 1 · part
5.2 Control Valve Bank 3 parts asphalt-paver-valve-bank 1× 1 14 assembly
5.2.1 Spool Valve asphalt-paver-spool-valve 8× 8 · part
5.2.2 Relief Valve asphalt-paver-relief-valve 2× 2 · part
5.2.3 O-Ring Set oring-set 4× 4 · part
5.3 Hydraulic Oil Cooler asphalt-paver-hyd-cooler 1× 1 · part
5.4 Hydraulic Filter asphalt-paver-hyd-filter 2× 2 · part
6 Operator Station 3 parts asphalt-paver-operator-station 1× 1 37 assembly
6.1 Seat Assembly 5 parts seat-assembly 2× 2 7 assembly
6.1.1 Seat Frame seat-frame 1× 2 · part
6.1.2 Seat Foam seat-foam 2× 4 · part
6.1.3 Seat Cover seat-cover 1× 2 · part
6.1.4 Seat Motor seat-motor 2× 4 · part
6.1.5 Seat Heater Mat seat-heater 1× 2 · part
6.2 Control Console 4 parts asphalt-paver-console 2× 2 11 assembly
6.2.1 Bare PCB pcb-bare 1× 2 · part
6.2.2 Microcontroller mcu 1× 2 · part
6.2.3 LCD Panel lcd-panel 1× 2 · part
6.2.4 Control Switch asphalt-paver-control-switch 8× 16 · part
6.3 Sun Canopy asphalt-paver-canopy 1× 1 · part
7 Electrical System 5 parts asphalt-paver-electrical 1× 1 41 assembly
7.1 12 V Battery lv-battery 1× 1 · part
7.2 Alternator 4 parts asphalt-paver-alternator 1× 1 25 assembly
7.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
7.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
7.2.3 Rectifier / Regulator asphalt-paver-rectifier 1× 1 · part
7.2.4 Ball Bearing ball-bearing 2× 2 · part
7.3 Wire Bundle wire-bundle 1× 1 · part
7.4 Relay relay 8× 8 · part
7.5 LED Work Light asphalt-paver-work-light 6× 6 · part

Something wrong in this list? Report a problem with this BOM.

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15k–$2M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

335-word article