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Tower Crane

Product

Overview

A tower crane is the tall, fixed crane that dominates building sites, lifting steel, formwork, concrete skips, and materials high above a structure as it rises. The hammerhead (saddle-jib) type has a horizontal jib along which a trolley runs to vary load radius, balanced by a counter-jib carrying ballast and the machinery. Mounted on a tall lattice mast, it offers great height and reach from a small ground footprint, and can climb to add height as the building grows.

The crane stands on a Foundation & Base, rises through the Tower Mast, and rotates on the Slewing Unit that carries the Jib (Boom) and Counter-Jib & Counterweights.

How it works

A cast-in Foundation & Base or anchored base resists the crane's huge overturning moment. The Tower Mast is a bolted lattice tower; for freestanding heights beyond the chart, it is tied to the building or extended by a climbing frame that inserts new sections from within the mast.

At the top, the Slewing Unit sits on a slewing bearing and ring gear so the entire upper structure rotates. The Jib (Boom) reaches out over the load zone, balanced by the Counter-Jib & Counterweights, which carries ballast and the Hoisting Mechanism. That hoist drum reels wire rope out along the jib and down to the Hook Block to raise and lower loads.

Load radius is set by the Trolley Mechanism, a powered trolley that runs along the jib chords, drawing the hook in or out; capacity falls as the trolley moves toward the tip. The operator works from a high Operator Cab near the slew centre, with the Electrical System system supplying the hoist, slew, and trolley motors and enforcing load-moment limits. A built-in Access Ladders & Platforms ladder and platforms reach the cab and machinery.

Tower Crane parts and their functions

11 top-level parts · 433 parts in total · full bill of materials below
Tower Crane parts diagram: 1 foundation & base, 2 tower mast, 3 slewing unit, 4 jib (boom), 5 counter-jib & counterweights, 6 hoisting mechanism, 7 trolley mechanism, 8 hook block, 9 operator cab, 10 electrical system, 11 access ladders & platforms. 433 parts in 11 top-level items.
Tower Crane parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Foundation & Base 3 parts 1× Ground-fixing base: base frame, cast-in anchors and ballast holding the crane down.
2 Tower Mast 3 parts 1× Bolted lattice mast with a hydraulic climbing cage for self-erection.
3 Slewing Unit 3 parts 1× Slew ring, drives and platform letting the upper works rotate on the mast.
4 Jib (Boom) 4 parts 1× Horizontal saddle jib along which the trolley travels, held by pendant tie bars.
5 Counter-Jib & Counterweights 3 parts 1× Rear jib carrying concrete counterweights and the hoist machinery deck.
6 Hoisting Mechanism 3 parts 1× Winch raising and lowering the load: motor, gearbox, drum, rope and brake.
7 Trolley Mechanism 3 parts 1× Trolley traversing the jib, pulled by its own winch and rope.
8 Hook Block 4 parts 1× Reeved lower block with the load hook, sheaves and swivel.
9 Operator Cab 5 parts 1× Cab atop the slew platform with seat, joysticks and a display.
10 Electrical System 8 parts 1× VFD drives, control panel, slip rings, sensors and cabling.
11 Access Ladders & Platforms 4 parts 1× Climbing ladders, rest platforms and guard rails for crew access.

3D model

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Bill of materials for Tower Crane

11 top-level lines · 104 rows shown · 433 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Foundation & Base 3 parts tower-crane-foundation 1× 1 25 assembly
1.1 Base Frame tower-crane-base-frame 1× 1 · part
1.2 Foundation Anchor Bolt tower-crane-anchor-bolt 16× 16 · part
1.3 Base Ballast Block tower-crane-ballast-block 8× 8 · part
2 Tower Mast 3 parts tower-crane-mast 1× 1 41 assembly
2.1 Mast Section tower-crane-mast-section 12× 12 · part
2.2 Climbing / Jacking Cage 4 parts tower-crane-climbing-cage 1× 1 25 assembly
2.2.1 Climbing Frame tower-crane-climbing-frame 1× 1 · part
2.2.2 Hydraulic Climbing Cylinder tower-crane-hydraulic-cylinder 2× 2 · part
2.2.3 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.2.4 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.3 Fastener Set fastener-set 4× 4 · part
3 Slewing Unit 3 parts tower-crane-slewing-unit 1× 1 140 assembly
3.1 Slew Ring Bearing 3 parts tower-crane-slew-ring 1× 1 83 assembly
3.1.1 Slew Ring Gear tower-crane-slew-ring-gear 1× 1 · part
3.1.2 Ball Bearing ball-bearing 80× 80 · part
3.1.3 Oil Seal oil-seal 2× 2 · part
3.2 Slewing Drive 6 parts tower-crane-slew-drive 2× 2 28 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
3.2.3 Motor Housing motor-housing 1× 2 · part
3.2.4 Gearbox Housing gearbox-housing 1× 2 · part
3.2.5 Helical Gear Pair gear-pair 3× 6 · part
3.2.6 Encoder encoder 1× 2 · part
3.3 Slewing Platform tower-crane-slew-platform 1× 1 · part
4 Jib (Boom) 4 parts tower-crane-jib 1× 1 12 assembly
4.1 Jib Section tower-crane-jib-section 6× 6 · part
4.2 Pendant Tie Bar tower-crane-tie-bar 4× 4 · part
4.3 Rope Sheave tower-crane-sheave 1× 1 · part
4.4 Limit Switch limit-switch 1× 1 · part
5 Counter-Jib & Counterweights 3 parts tower-crane-counter-jib 1× 1 8 assembly
5.1 Counter-Jib Frame tower-crane-counter-jib-frame 1× 1 · part
5.2 Concrete Counterweight tower-crane-counterweight 6× 6 · part
5.3 Apex Tower (A-frame) tower-crane-apex-tower 1× 1 · part
6 Hoisting Mechanism 3 parts tower-crane-hoist-mechanism 1× 1 39 assembly
6.1 Hoist Winch 8 parts tower-crane-hoist-winch 1× 1 30 assembly
6.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
6.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
6.1.3 Motor Housing motor-housing 1× 1 · part
6.1.4 Gearbox Housing gearbox-housing 1× 1 · part
6.1.5 Helical Gear Pair gear-pair 3× 3 · part
6.1.6 Hoist Drum tower-crane-hoist-drum 1× 1 · part
6.1.7 Holding Brake tower-crane-brake 1× 1 · part
6.1.8 Encoder encoder 1× 1 · part
6.2 Hoist Wire Rope tower-crane-hoist-rope 1× 1 · part
6.3 Sheave Block 2 parts tower-crane-sheave-block 2× 2 4 assembly
6.3.1 Rope Sheave tower-crane-sheave 2× 4 · part
6.3.2 Ball Bearing ball-bearing 2× 4 · part
7 Trolley Mechanism 3 parts tower-crane-trolley-mechanism 1× 1 36 assembly
7.1 Trolley 3 parts tower-crane-trolley 1× 1 11 assembly
7.1.1 Trolley Frame tower-crane-trolley-frame 1× 1 · part
7.1.2 Ball Bearing ball-bearing 8× 8 · part
7.1.3 Rope Sheave tower-crane-sheave 2× 2 · part
7.2 Trolley Winch 3 parts tower-crane-trolley-winch 1× 1 24 assembly
7.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
7.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
7.2.3 Helical Gear Pair gear-pair 2× 2 · part
7.3 Trolley Rope tower-crane-trolley-rope 1× 1 · part
8 Hook Block 4 parts tower-crane-hook-block 1× 1 6 assembly
8.1 Load Hook tower-crane-hook 1× 1 · part
8.2 Rope Sheave tower-crane-sheave 2× 2 · part
8.3 Hook Swivel tower-crane-swivel 1× 1 · part
8.4 Ball Bearing ball-bearing 2× 2 · part
9 Operator Cab 5 parts tower-crane-operator-cab 1× 1 16 assembly
9.1 Cab Shell tower-crane-cab-shell 1× 1 · part
9.2 Seat Assembly 5 parts seat-assembly 1× 1 7 assembly
9.2.1 Seat Frame seat-frame 1× 1 · part
9.2.2 Seat Foam seat-foam 2× 2 · part
9.2.3 Seat Cover seat-cover 1× 1 · part
9.2.4 Seat Motor seat-motor 2× 2 · part
9.2.5 Seat Heater Mat seat-heater 1× 1 · part
9.3 Control Joystick 3 parts tower-crane-joystick 2× 2 3 assembly
9.3.1 Joystick Grip tower-crane-joystick-grip 1× 2 · part
9.3.2 Encoder encoder 1× 2 · part
9.3.3 Bare PCB pcb-bare 1× 2 · part
9.4 LCD Panel lcd-panel 1× 1 · part
9.5 Microcontroller mcu 1× 1 · part
10 Electrical System 8 parts tower-crane-electrical 1× 1 96 assembly
10.1 VFD Drive 3 parts tower-crane-vfd-drive 3× 3 8 assembly
10.1.1 IGBT Power Module igbt-module 6× 18 · part
10.1.2 Bare PCB pcb-bare 1× 3 · part
10.1.3 Microcontroller mcu 1× 3 · part
10.2 Control Panel 4 parts tower-crane-control-panel 1× 1 22 assembly
10.2.1 Bare PCB pcb-bare 2× 2 · part
10.2.2 Microcontroller mcu 2× 2 · part
10.2.3 Relay relay 10× 10 · part
10.2.4 Connector connector 8× 8 · part
10.3 Slip Ring Assembly 2 parts tower-crane-slip-ring 1× 1 14 assembly
10.3.1 Slip Ring Brush tower-crane-slip-ring-brush 12× 12 · part
10.3.2 Ball Bearing ball-bearing 2× 2 · part
10.4 Load Moment Indicator 4 parts tower-crane-load-moment-indicator 1× 1 4 assembly
10.4.1 Load Cell tower-crane-load-cell 1× 1 · part
10.4.2 Encoder encoder 1× 1 · part
10.4.3 Bare PCB pcb-bare 1× 1 · part
10.4.4 Microcontroller mcu 1× 1 · part
10.5 Anemometer tower-crane-anemometer 1× 1 · part
10.6 Limit Switch limit-switch 6× 6 · part
10.7 Wire Bundle wire-bundle 1× 1 · part
10.8 Connector connector 24× 24 · part
11 Access Ladders & Platforms 4 parts tower-crane-access 1× 1 14 assembly
11.1 Access Ladder tower-crane-ladder 1× 1 · part
11.2 Rest Platform tower-crane-rest-platform 3× 3 · part
11.3 Guard Rail tower-crane-guard-rail 8× 8 · part
11.4 Fastener Set fastener-set 2× 2 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $15k–$2M. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

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