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Pile Driving Rig Product

Overview

A pile driving rig installs the deep foundation elements — steel, concrete, or timber piles — that carry building, bridge, and quay loads down to firm ground. The rig holds each pile perfectly vertical against a tall mast and drives it into the soil by repeated impact or by vibration, then moves on to the next position. Mounted on crawler tracks with a fully slewing upper structure, it can travel a site under its own power and reach any pile location within its radius.

The machine combines a crane-like Crawler Base Machine for mobility and lifting with a Leader Mast mast and a Driving Unit that delivers the driving energy.

How it works

The Crawler Base Machine is the platform: a tracked undercarriage for travel, a slew bearing and swing drive so the upper frame can rotate to any heading, and a counterweight balancing the load hung out front. A turbocharged Diesel Engine drives the hydraulic pumps that power everything else.

A pile is first hoisted upright. The Hoist Winches main winch lifts it off the ground while the rig threads it into the Pile Clamp & Cap, which grips the head and aligns it with the leader. The Leader Mast mast guides the pile and the driver in a straight line, and its inclination cylinders let the operator rake the pile to a designed angle.

Driving energy comes from the Driving Unit. In vibratory mode, pairs of counter-rotating eccentric weights spin in the case so their horizontal forces cancel while their vertical forces add, shaking the pile so the surrounding soil briefly loses friction and the pile sinks under its own weight plus the driver's. For hard layers a hydraulic impact ram delivers discrete blows through a cushioned drive cap that protects the pile head. All of this — winches, clamp, leader, slew, travel, and the driver — is fed by the Hydraulic System, with the operator coordinating the sequence from the Operator Cab.

Build & assembly graph

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Bill of materials

9 top-level lines · 117 rows shown · 530 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Crawler Base Machine 5 parts pdr-crawler-base 1 226 assembly
1.1 Track Undercarriage 3 parts pdr-track-undercarriage 1 125 assembly
1.1.1 Crawler Track 4 parts + deeper › pdr-track 2 54 assembly
1.1.2 Track Frame pdr-track-frame 1 part
1.1.3 Travel Drive Motor 5 parts + deeper › pdr-travel-motor 2 8 assembly
1.2 Slew Bearing 3 parts pdr-slew-ring 1 93 assembly
1.2.1 Slew Race pdr-slew-race 2 part
1.2.2 Slew Ball pdr-slew-ball 90× 90 part
1.2.3 Slew Ring Gear pdr-slew-gear 1 part
1.3 Swing Drive 4 parts pdr-slew-drive 1 6 assembly
1.3.1 Swing Motor pdr-swing-motor 1 part
1.3.2 Gearbox Housing gearbox-housing 1 part
1.3.3 Helical Gear Pair gear-pair 2 part
1.3.4 Ball Bearing ball-bearing 2 part
1.4 Upper Frame pdr-upper-frame 1 part
1.5 Concrete Counterweight counterweight 1 part
2 Diesel Engine 6 parts pdr-engine 1 20 assembly
2.1 Engine Block pdr-engine-block 1 part
2.2 Piston pdr-piston 6 part
2.3 Crankshaft pdr-crankshaft 1 part
2.4 Turbocharger pdr-turbo 1 part
2.5 Fuel System 3 parts pdr-fuel-system 1 8 assembly
2.5.1 Injection Pump pdr-injection-pump 1 part
2.5.2 Fuel Injector pdr-injector 6 part
2.5.3 Fuel Filter pdr-fuel-filter 1 part
2.6 Engine Cooling 3 parts pdr-cooling 1 3 assembly
2.6.1 Radiator radiator 1 part
2.6.2 Coolant Pump coolant-pump 1 part
2.6.3 Cooling Fan pdr-cooling-fan 1 part
3 Leader Mast 4 parts pdr-leader 1 18 assembly
3.1 Leader Section pdr-leader-section 3 part
3.2 Hammer Guide Rail pdr-leader-rail 2 part
3.3 Leader Inclination Cylinder 4 parts pdr-leader-cylinder 2 6 assembly
3.3.1 Cylinder Barrel pdr-cyl-barrel 2 part
3.3.2 Cylinder Rod pdr-cyl-rod 2 part
3.3.3 O-Ring Set oring-set 4 part
3.3.4 Oil Seal oil-seal 4 part
3.4 Leader Foot pdr-leader-foot 1 part
4 Driving Unit 6 parts pdr-hammer 1 79 assembly
4.1 Vibrator Case pdr-vibro-case 1 part
4.2 Eccentric Weight 3 parts pdr-eccentric-weight 4 3 assembly
4.2.1 Eccentric Shaft pdr-eccentric-shaft 4 part
4.2.2 Eccentric Mass pdr-weight-mass 4 part
4.2.3 Helical Gear Pair gear-pair 4 part
4.3 Eccentric Drive Motor 4 parts pdr-vibro-motor 2 25 assembly
4.3.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
4.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
4.3.3 Motor Housing motor-housing 2 part
4.3.4 Ball Bearing ball-bearing 4 part
4.4 Hydraulic Impact Ram 4 parts pdr-impact-ram 1 7 assembly
4.4.1 Ram Piston pdr-ram-piston 1 part
4.4.2 Ram Cylinder pdr-ram-cylinder 1 part
4.4.3 O-Ring Set oring-set 3 part
4.4.4 Oil Seal oil-seal 2 part
4.5 Vibration Suppressor pdr-suppressor 1 part
4.6 Ball Bearing ball-bearing 8 part
5 Hoist Winches 3 parts pdr-winch-system 1 64 assembly
5.1 Main Hoist Winch 6 parts pdr-main-winch 1 31 assembly
5.1.1 Winch Drum pdr-winch-drum 1 part
5.1.2 Winch Motor 4 parts + deeper › pdr-winch-motor 1 25 assembly
5.1.3 Gearbox Housing gearbox-housing 1 part
5.1.4 Helical Gear Pair gear-pair 2 part
5.1.5 Wire Rope Cable pdr-winch-cable 1 part
5.1.6 Winch Brake pdr-winch-brake 1 part
5.2 Auxiliary Winch 4 parts pdr-aux-winch 1 28 assembly
5.2.1 Winch Drum pdr-winch-drum 1 part
5.2.2 Winch Motor 4 parts + deeper › pdr-winch-motor 1 25 assembly
5.2.3 Gearbox Housing gearbox-housing 1 part
5.2.4 Wire Rope Cable pdr-winch-cable 1 part
5.3 Hook Block 3 parts pdr-hook-block 1 5 assembly
5.3.1 Load Hook pdr-hook 1 part
5.3.2 Sheave pdr-sheave 2 part
5.3.3 Ball Bearing ball-bearing 2 part
6 Pile Clamp & Cap 4 parts pdr-pile-clamp 1 10 assembly
6.1 Clamp Jaw pdr-clamp-jaw 2 part
6.2 Clamp Cylinder 4 parts pdr-clamp-cylinder 1 6 assembly
6.2.1 Cylinder Barrel pdr-cyl-barrel 1 part
6.2.2 Cylinder Rod pdr-cyl-rod 1 part
6.2.3 O-Ring Set oring-set 2 part
6.2.4 Oil Seal oil-seal 2 part
6.3 Drive Cap pdr-drive-cap 1 part
6.4 Cushion Block pdr-cushion-block 1 part
7 Hydraulic System 4 parts pdr-hydraulic-system 1 46 assembly
7.1 Hydraulic Pump 4 parts pdr-hyd-pump 3 7 assembly
7.1.1 Pump Rotating Group pdr-pump-rotating-group 3 part
7.1.2 Ball Bearing ball-bearing 6 part
7.1.3 O-Ring Set oring-set 6 part
7.1.4 Oil Seal oil-seal 6 part
7.2 Valve Bank 3 parts pdr-valve-bank 1 23 assembly
7.2.1 Spool Valve pdr-spool-valve 10× 10 part
7.2.2 Relay relay 8 part
7.2.3 O-Ring Set oring-set 5 part
7.3 Hydraulic Reservoir pdr-hyd-tank 1 part
7.4 Hydraulic Oil Cooler pdr-hyd-cooler 1 part
8 Operator Cab 3 parts pdr-cab 1 23 assembly
8.1 Seat Assembly 5 parts seat-assembly 1 7 assembly
8.1.1 Seat Frame seat-frame 1 part
8.1.2 Seat Foam seat-foam 2 part
8.1.3 Seat Cover seat-cover 1 part
8.1.4 Seat Motor seat-motor 2 part
8.1.5 Seat Heater Mat seat-heater 1 part
8.2 Control Console 4 parts pdr-console 1 15 assembly
8.2.1 Bare PCB pcb-bare 1 part
8.2.2 Microcontroller mcu 1 part
8.2.3 LCD Panel lcd-panel 1 part
8.2.4 Console Switch pdr-console-switch 12× 12 part
8.3 Cab Shell pdr-cab-shell 1 part
9 Electrical System 5 parts pdr-electrical 1 44 assembly
9.1 12 V Battery lv-battery 2 part
9.2 Alternator 4 parts pdr-alternator 1 25 assembly
9.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
9.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
9.2.3 Rectifier / Regulator pdr-rectifier 1 part
9.2.4 Ball Bearing ball-bearing 2 part
9.3 Wire Bundle wire-bundle 1 part
9.4 Relay relay 10× 10 part
9.5 LED Work Light pdr-work-light 6 part

Sourcing — likely vendors

Companies that make this · indicative price $15k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

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