Pile Driving Rig Product
Overview
A pile driving rig installs the deep foundation elements — steel, concrete, or timber piles — that carry building, bridge, and quay loads down to firm ground. The rig holds each pile perfectly vertical against a tall mast and drives it into the soil by repeated impact or by vibration, then moves on to the next position. Mounted on crawler tracks with a fully slewing upper structure, it can travel a site under its own power and reach any pile location within its radius.
The machine combines a crane-like Crawler Base Machine for mobility and lifting with a Leader Mast mast and a Driving Unit that delivers the driving energy.
How it works
The Crawler Base Machine is the platform: a tracked undercarriage for travel, a slew bearing and swing drive so the upper frame can rotate to any heading, and a counterweight balancing the load hung out front. A turbocharged Diesel Engine drives the hydraulic pumps that power everything else.
A pile is first hoisted upright. The Hoist Winches main winch lifts it off the ground while the rig threads it into the Pile Clamp & Cap, which grips the head and aligns it with the leader. The Leader Mast mast guides the pile and the driver in a straight line, and its inclination cylinders let the operator rake the pile to a designed angle.
Driving energy comes from the Driving Unit. In vibratory mode, pairs of counter-rotating eccentric weights spin in the case so their horizontal forces cancel while their vertical forces add, shaking the pile so the surrounding soil briefly loses friction and the pile sinks under its own weight plus the driver's. For hard layers a hydraulic impact ram delivers discrete blows through a cushioned drive cap that protects the pile head. All of this — winches, clamp, leader, slew, travel, and the driver — is fed by the Hydraulic System, with the operator coordinating the sequence from the Operator Cab.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
9 top-level lines · 117 rows shown · 530 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Crawler Base Machine 5 parts | pdr-crawler-base | 1× | 1 | 226 | assembly |
| 1.1 | Track Undercarriage 3 parts | pdr-track-undercarriage | 1× | 1 | 125 | assembly |
| 1.1.1 | Crawler Track 4 parts + deeper › | pdr-track | 2× | 2 | 54 | assembly |
| 1.1.2 | Track Frame | pdr-track-frame | 1× | 1 | — | part |
| 1.1.3 | Travel Drive Motor 5 parts + deeper › | pdr-travel-motor | 2× | 2 | 8 | assembly |
| 1.2 | Slew Bearing 3 parts | pdr-slew-ring | 1× | 1 | 93 | assembly |
| 1.2.1 | Slew Race | pdr-slew-race | 2× | 2 | — | part |
| 1.2.2 | Slew Ball | pdr-slew-ball | 90× | 90 | — | part |
| 1.2.3 | Slew Ring Gear | pdr-slew-gear | 1× | 1 | — | part |
| 1.3 | Swing Drive 4 parts | pdr-slew-drive | 1× | 1 | 6 | assembly |
| 1.3.1 | Swing Motor | pdr-swing-motor | 1× | 1 | — | part |
| 1.3.2 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 1.3.3 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 1.3.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 1.4 | Upper Frame | pdr-upper-frame | 1× | 1 | — | part |
| 1.5 | Concrete Counterweight | counterweight | 1× | 1 | — | part |
| 2 | Diesel Engine 6 parts | pdr-engine | 1× | 1 | 20 | assembly |
| 2.1 | Engine Block | pdr-engine-block | 1× | 1 | — | part |
| 2.2 | Piston | pdr-piston | 6× | 6 | — | part |
| 2.3 | Crankshaft | pdr-crankshaft | 1× | 1 | — | part |
| 2.4 | Turbocharger | pdr-turbo | 1× | 1 | — | part |
| 2.5 | Fuel System 3 parts | pdr-fuel-system | 1× | 1 | 8 | assembly |
| 2.5.1 | Injection Pump | pdr-injection-pump | 1× | 1 | — | part |
| 2.5.2 | Fuel Injector | pdr-injector | 6× | 6 | — | part |
| 2.5.3 | Fuel Filter | pdr-fuel-filter | 1× | 1 | — | part |
| 2.6 | Engine Cooling 3 parts | pdr-cooling | 1× | 1 | 3 | assembly |
| 2.6.1 | Radiator | radiator | 1× | 1 | — | part |
| 2.6.2 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 2.6.3 | Cooling Fan | pdr-cooling-fan | 1× | 1 | — | part |
| 3 | Leader Mast 4 parts | pdr-leader | 1× | 1 | 18 | assembly |
| 3.1 | Leader Section | pdr-leader-section | 3× | 3 | — | part |
| 3.2 | Hammer Guide Rail | pdr-leader-rail | 2× | 2 | — | part |
| 3.3 | Leader Inclination Cylinder 4 parts | pdr-leader-cylinder | 2× | 2 | 6 | assembly |
| 3.3.1 | Cylinder Barrel | pdr-cyl-barrel | 1× | 2 | — | part |
| 3.3.2 | Cylinder Rod | pdr-cyl-rod | 1× | 2 | — | part |
| 3.3.3 | O-Ring Set | oring-set | 2× | 4 | — | part |
| 3.3.4 | Oil Seal | oil-seal | 2× | 4 | — | part |
| 3.4 | Leader Foot | pdr-leader-foot | 1× | 1 | — | part |
| 4 | Driving Unit 6 parts | pdr-hammer | 1× | 1 | 79 | assembly |
| 4.1 | Vibrator Case | pdr-vibro-case | 1× | 1 | — | part |
| 4.2 | Eccentric Weight 3 parts | pdr-eccentric-weight | 4× | 4 | 3 | assembly |
| 4.2.1 | Eccentric Shaft | pdr-eccentric-shaft | 1× | 4 | — | part |
| 4.2.2 | Eccentric Mass | pdr-weight-mass | 1× | 4 | — | part |
| 4.2.3 | Helical Gear Pair | gear-pair | 1× | 4 | — | part |
| 4.3 | Eccentric Drive Motor 4 parts | pdr-vibro-motor | 2× | 2 | 25 | assembly |
| 4.3.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 2 | 3 | assembly |
| 4.3.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 2 | 19 | assembly |
| 4.3.3 | Motor Housing | motor-housing | 1× | 2 | — | part |
| 4.3.4 | Ball Bearing | ball-bearing | 2× | 4 | — | part |
| 4.4 | Hydraulic Impact Ram 4 parts | pdr-impact-ram | 1× | 1 | 7 | assembly |
| 4.4.1 | Ram Piston | pdr-ram-piston | 1× | 1 | — | part |
| 4.4.2 | Ram Cylinder | pdr-ram-cylinder | 1× | 1 | — | part |
| 4.4.3 | O-Ring Set | oring-set | 3× | 3 | — | part |
| 4.4.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 4.5 | Vibration Suppressor | pdr-suppressor | 1× | 1 | — | part |
| 4.6 | Ball Bearing | ball-bearing | 8× | 8 | — | part |
| 5 | Hoist Winches 3 parts | pdr-winch-system | 1× | 1 | 64 | assembly |
| 5.1 | Main Hoist Winch 6 parts | pdr-main-winch | 1× | 1 | 31 | assembly |
| 5.1.1 | Winch Drum | pdr-winch-drum | 1× | 1 | — | part |
| 5.1.2 | Winch Motor 4 parts + deeper › | pdr-winch-motor | 1× | 1 | 25 | assembly |
| 5.1.3 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 5.1.4 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 5.1.5 | Wire Rope Cable | pdr-winch-cable | 1× | 1 | — | part |
| 5.1.6 | Winch Brake | pdr-winch-brake | 1× | 1 | — | part |
| 5.2 | Auxiliary Winch 4 parts | pdr-aux-winch | 1× | 1 | 28 | assembly |
| 5.2.1 | Winch Drum | pdr-winch-drum | 1× | 1 | — | part |
| 5.2.2 | Winch Motor 4 parts + deeper › | pdr-winch-motor | 1× | 1 | 25 | assembly |
| 5.2.3 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 5.2.4 | Wire Rope Cable | pdr-winch-cable | 1× | 1 | — | part |
| 5.3 | Hook Block 3 parts | pdr-hook-block | 1× | 1 | 5 | assembly |
| 5.3.1 | Load Hook | pdr-hook | 1× | 1 | — | part |
| 5.3.2 | Sheave | pdr-sheave | 2× | 2 | — | part |
| 5.3.3 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 6 | Pile Clamp & Cap 4 parts | pdr-pile-clamp | 1× | 1 | 10 | assembly |
| 6.1 | Clamp Jaw | pdr-clamp-jaw | 2× | 2 | — | part |
| 6.2 | Clamp Cylinder 4 parts | pdr-clamp-cylinder | 1× | 1 | 6 | assembly |
| 6.2.1 | Cylinder Barrel | pdr-cyl-barrel | 1× | 1 | — | part |
| 6.2.2 | Cylinder Rod | pdr-cyl-rod | 1× | 1 | — | part |
| 6.2.3 | O-Ring Set | oring-set | 2× | 2 | — | part |
| 6.2.4 | Oil Seal | oil-seal | 2× | 2 | — | part |
| 6.3 | Drive Cap | pdr-drive-cap | 1× | 1 | — | part |
| 6.4 | Cushion Block | pdr-cushion-block | 1× | 1 | — | part |
| 7 | Hydraulic System 4 parts | pdr-hydraulic-system | 1× | 1 | 46 | assembly |
| 7.1 | Hydraulic Pump 4 parts | pdr-hyd-pump | 3× | 3 | 7 | assembly |
| 7.1.1 | Pump Rotating Group | pdr-pump-rotating-group | 1× | 3 | — | part |
| 7.1.2 | Ball Bearing | ball-bearing | 2× | 6 | — | part |
| 7.1.3 | O-Ring Set | oring-set | 2× | 6 | — | part |
| 7.1.4 | Oil Seal | oil-seal | 2× | 6 | — | part |
| 7.2 | Valve Bank 3 parts | pdr-valve-bank | 1× | 1 | 23 | assembly |
| 7.2.1 | Spool Valve | pdr-spool-valve | 10× | 10 | — | part |
| 7.2.2 | Relay | relay | 8× | 8 | — | part |
| 7.2.3 | O-Ring Set | oring-set | 5× | 5 | — | part |
| 7.3 | Hydraulic Reservoir | pdr-hyd-tank | 1× | 1 | — | part |
| 7.4 | Hydraulic Oil Cooler | pdr-hyd-cooler | 1× | 1 | — | part |
| 8 | Operator Cab 3 parts | pdr-cab | 1× | 1 | 23 | assembly |
| 8.1 | Seat Assembly 5 parts | seat-assembly | 1× | 1 | 7 | assembly |
| 8.1.1 | Seat Frame | seat-frame | 1× | 1 | — | part |
| 8.1.2 | Seat Foam | seat-foam | 2× | 2 | — | part |
| 8.1.3 | Seat Cover | seat-cover | 1× | 1 | — | part |
| 8.1.4 | Seat Motor | seat-motor | 2× | 2 | — | part |
| 8.1.5 | Seat Heater Mat | seat-heater | 1× | 1 | — | part |
| 8.2 | Control Console 4 parts | pdr-console | 1× | 1 | 15 | assembly |
| 8.2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 8.2.3 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 8.2.4 | Console Switch | pdr-console-switch | 12× | 12 | — | part |
| 8.3 | Cab Shell | pdr-cab-shell | 1× | 1 | — | part |
| 9 | Electrical System 5 parts | pdr-electrical | 1× | 1 | 44 | assembly |
| 9.1 | 12 V Battery | lv-battery | 2× | 2 | — | part |
| 9.2 | Alternator 4 parts | pdr-alternator | 1× | 1 | 25 | assembly |
| 9.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 9.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 9.2.3 | Rectifier / Regulator | pdr-rectifier | 1× | 1 | — | part |
| 9.2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 9.3 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 9.4 | Relay | relay | 10× | 10 | — | part |
| 9.5 | LED Work Light | pdr-work-light | 6× | 6 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $15k–$2M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| caterpillar.com ↗ | Irving, US | Construction & mining equipment | made to order | 16–28 wks |
| 🇯🇵Komatsu komatsu.com ↗ | Tokyo, JP | Construction & mining equipment | made to order | 16–28 wks |
| 🇸🇪Volvo CE volvoce.com ↗ | Gothenburg, SE | Construction equipment | made to order | 16–28 wks |
| 🇨🇭Liebherr liebherr.com ↗ | Bulle, CH | Cranes & heavy equipment | made to order | 16–28 wks |
| 🇨🇳XCMG xcmg.com ↗ | Xuzhou, CN | Construction machinery | made to order | 16–28 wks |
326-word article