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Discussion History

Control, Guidance and Monitoring

Assembly

The operator runs the machine from a cabin through a PLC that controls the drives, cylinders and conveyors and records every boring parameter. A laser guidance system shows the machine's position against the design line, and gas detection, cameras and fire suppression protect the crew. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control, Guidance and Monitoring parts and their functions

12 top-level parts · 2,162 parts in total · full bill of materials below
Control, Guidance and Monitoring parts diagram: 1 operator cabin, 2 operator console, 3 PLC and remote I/O, 4 laser guidance system, 5 boring data acquisition system, 6 fixed gas monitoring system, 7 portable 4-gas detector, 8 CCTV camera, 9 tunnel communication system, 10 disc cutter monitoring system, 11 fire detection and suppression system, 12 fire extinguisher. 2,162 parts in 12 top-level items.
Control, Guidance and Monitoring parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Operator Cabin 1× Encloses the operator's workplace
2 Operator Console 1× Controls the boring cycle and displays the machine's state
3 PLC and Remote I/O 1× Controls and interlocks the machine
4 Laser Guidance System 4 parts 1× Shows the machine's position against the tunnel design line
5 Boring Data Acquisition System 1× Logs every boring parameter for the site engineers
6 Fixed Gas Monitoring System 1× Watches the air for flammable and toxic gases
7 Portable 4-Gas Detector 7 parts 2× Carried by the shift engineer and the heading crew to check the air where the fixed sensors do not reach
8 CCTV Camera 12 parts 6× Show the muck chute, conveyor transfers and work zones on the operator's screens
9 Tunnel Communication System 1× Connects the machine with the surface by voice and data
10 Disc Cutter Monitoring System 1× Reports each cutter's rotation and temperature. Optional
11 Fire Detection and Suppression System 1× Detects and puts out fires in the high-risk areas
12 Fire Extinguisher 8 parts 10× Portable extinguishers at the cabin, power unit and each deck

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Build & assembly graph

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Bill of materials for Control, Guidance and Monitoring

12 top-level lines · 142 rows shown · 2,162 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Operator Cabin main-beam-tbm-operator-cabin 1× 1 · part
2 Operator Console main-beam-tbm-operator-console 1× 1 · part
3 PLC and Remote I/O main-beam-tbm-plc 1× 1 · part
4 Laser Guidance System 4 parts main-beam-tbm-guidance 1× 1 90 assembly
4.1 Total Station 8 parts total-station 1× 1 86 product
4.1.1 Optical Train 4 parts + deeper › total-station-optical-train 1× 1 6 assembly
4.1.2 EDM Rangefinder 4 parts + deeper › total-station-distance-meter 1× 1 4 assembly
4.1.3 Servo Drive Assembly 3 parts + deeper › total-station-servos 1× 1 52 assembly
4.1.4 Processor Module 5 parts + deeper › total-station-electronics 1× 1 6 assembly
4.1.5 Mechanical Base 4 parts + deeper › total-station-mechanical 1× 1 4 assembly
4.1.6 Power System 4 parts + deeper › total-station-power 1× 1 7 assembly
4.1.7 Prism Reflector 3 parts + deeper › total-station-optics 1× 1 3 assembly
4.1.8 I/O and Wireless 3 parts + deeper › total-station-interface 1× 1 4 assembly
4.2 Guidance Target Unit main-beam-tbm-guidance-target 1× 1 · part
4.3 Guidance Computer main-beam-tbm-guidance-computer 1× 1 · part
4.4 Reference Prism main-beam-tbm-reference-prism 2× 2 · part
5 Boring Data Acquisition System main-beam-tbm-data-acquisition 1× 1 · part
6 Fixed Gas Monitoring System main-beam-tbm-gas-monitoring 1× 1 · part
7 Portable 4-Gas Detector 7 parts portable-gas-detector 2× 2 38 product
7.1 Sensor Array 6 parts portable-gas-detector-sensor-array 1× 2 6 assembly
7.1.1 Electrochemical CO Sensor portable-gas-detector-ec-co 1× 2 · part
7.1.2 Electrochemical O2 Sensor portable-gas-detector-ec-o2 1× 2 · part
7.1.3 Catalytic Bead LEL Sensor portable-gas-detector-cat-bead 1× 2 · part
7.1.4 Infrared CO2 Cell portable-gas-detector-ir-cell 1× 2 · part
7.1.5 Sensor PCB portable-gas-detector-sensor-pcb 1× 2 · part
7.1.6 Connector connector 1× 2 · part
7.2 Pump System 4 parts portable-gas-detector-pump-system 1× 2 5 assembly
7.2.1 Diaphragm Pump portable-gas-detector-diaphragm-pump 1× 2 · part
7.2.2 Intake Tube Assembly portable-gas-detector-pump-intake 1× 2 · part
7.2.3 Flow Regulator portable-gas-detector-flow-regulator 1× 2 · part
7.2.4 Sampling Tubing portable-gas-detector-tubing 2× 4 · part
7.3 Electronics 5 parts portable-gas-detector-electronics 1× 2 7 assembly
7.3.1 Microcontroller mcu 1× 2 · part
7.3.2 Bare PCB pcb-bare 1× 2 · part
7.3.3 SMD Passive (R/C/L) smd-passives 3× 6 · part
7.3.4 ADC Integrated Circuit portable-gas-detector-adc-ic 1× 2 · part
7.3.5 Op-Amp Conditioning portable-gas-detector-opamp-board 1× 2 · part
7.4 Alarm Module 4 parts portable-gas-detector-alarm-module 1× 2 4 assembly
7.4.1 Piezo Buzzer portable-gas-detector-buzzer 1× 2 · part
7.4.2 LED Board portable-gas-detector-led-board 1× 2 · part
7.4.3 Relay relay 1× 2 · part
7.4.4 Alarm PCB portable-gas-detector-alarm-pcb 1× 2 · part
7.5 Power System 5 parts portable-gas-detector-power-system 1× 2 5 assembly
7.5.1 Li-Ion Battery Pack portable-gas-detector-li-pack 1× 2 · part
7.5.2 BMS Board bms-board 1× 2 · part
7.5.3 USB Charging IC portable-gas-detector-charging-ic 1× 2 · part
7.5.4 Boost Converter portable-gas-detector-boost-converter 1× 2 · part
7.5.5 Power Supply power-supply 1× 2 · part
7.6 Enclosure 5 parts portable-gas-detector-enclosure 1× 2 6 assembly
7.6.1 Upper Case portable-gas-detector-case-upper 1× 2 · part
7.6.2 Lower Case portable-gas-detector-case-lower 1× 2 · part
7.6.3 Gasket Seal portable-gas-detector-gasket 2× 4 · part
7.6.4 Handle portable-gas-detector-handle 1× 2 · part
7.6.5 Fastener Set fastener-set 1× 2 · part
7.7 Interface 4 parts portable-gas-detector-interface 1× 2 5 assembly
7.7.1 LCD Panel lcd-panel 1× 2 · part
7.7.2 Button Pad portable-gas-detector-button-board 1× 2 · part
7.7.3 Connector connector 2× 4 · part
7.7.4 Display Bracket portable-gas-detector-display-bracket 1× 2 · part
8 CCTV Camera 12 parts cctv-camera 6× 6 288 product
8.1 Dome Housing 5 parts cctv-camera-dome-housing 1× 6 6 assembly
8.1.1 Dome Base cctv-camera-dome-base 1× 6 · part
8.1.2 Dome Bubble cctv-camera-dome-bubble 1× 6 · part
8.1.3 O-Ring Set oring-set 2× 12 · part
8.1.4 Sun Shield cctv-camera-sun-shield 1× 6 · part
8.1.5 Fastener Set fastener-set 1× 6 · part
8.2 Camera Module 4 parts cctv-camera-module 1× 6 4 assembly
8.2.1 CMOS Image Sensor image-sensor 1× 6 · part
8.2.2 Lens Assembly camera-lens 1× 6 · part
8.2.3 IR-Cut Filter cctv-camera-ir-cut 1× 6 · part
8.2.4 Bare PCB pcb-bare 1× 6 · part
8.3 Pan-Tilt Mechanism 5 parts cctv-camera-pan-tilt 1× 6 57 assembly
8.3.1 Pan Motor 4 parts + deeper › cctv-camera-pan-motor 1× 6 25 assembly
8.3.2 Tilt Motor 4 parts + deeper › cctv-camera-tilt-motor 1× 6 25 assembly
8.3.3 Helical Gear Pair gear-pair 2× 12 · part
8.3.4 Slip Ring cctv-camera-slip-ring 1× 6 · part
8.3.5 Ball Bearing ball-bearing 4× 24 · part
8.4 Zoom & Focus Drive 3 parts cctv-camera-zoom-drive 1× 6 3 assembly
8.4.1 Zoom Motor cctv-camera-zoom-motor 1× 6 · part
8.4.2 Focus Motor cctv-camera-focus-motor 1× 6 · part
8.4.3 Helical Gear Pair gear-pair 1× 6 · part
8.5 IR Illuminator 3 parts cctv-camera-ir-illuminator 1× 6 14 assembly
8.5.1 Bare PCB pcb-bare 1× 6 · part
8.5.2 IR LED cctv-camera-ir-led 12× 72 · part
8.5.3 Light Sensor cctv-camera-light-sensor 1× 6 · part
8.6 Mainboard 8 parts cctv-camera-mainboard 1× 6 190 assembly
8.6.1 Bare PCB pcb-bare 1× 6 · part
8.6.2 Compute SoC Module soc-module 1× 6 · part
8.6.3 Microcontroller mcu 1× 6 · part
8.6.4 H.265 Encoder cctv-camera-encoder 1× 6 · part
8.6.5 Ethernet PHY cctv-camera-eth-phy 1× 6 · part
8.6.6 Flash Memory cctv-camera-flash 1× 6 · part
8.6.7 SMD Passive (R/C/L) smd-passives 180× 1,080 · part
8.6.8 Connector connector 4× 24 · part
8.7 Network Port 2 parts cctv-camera-network-port 1× 6 2 assembly
8.7.1 Connector connector 1× 6 · part
8.7.2 PoE Module cctv-camera-poe-module 1× 6 · part
8.8 microSD Slot cctv-camera-storage 1× 6 · part
8.9 Microphone cctv-camera-mic 1× 6 · part
8.10 Climate Module 2 parts cctv-camera-climate 1× 6 2 assembly
8.10.1 Heater cctv-camera-heater 1× 6 · part
8.10.2 Blower cctv-camera-blower 1× 6 · part
8.11 Mounting Bracket 2 parts cctv-camera-mount 1× 6 2 assembly
8.11.1 Bracket Arm cctv-camera-bracket-arm 1× 6 · part
8.11.2 Fastener Set fastener-set 1× 6 · part
8.12 Wiring Harness 2 parts cctv-camera-wiring 1× 6 6 assembly
8.12.1 Wire Bundle wire-bundle 1× 6 · part
8.12.2 Connector connector 5× 30 · part
9 Tunnel Communication System main-beam-tbm-communication 1× 1 · part
10 Disc Cutter Monitoring System main-beam-tbm-cutter-monitoring 1× 1 · part
11 Fire Detection and Suppression System main-beam-tbm-fire-suppression 1× 1 · part
12 Fire Extinguisher 8 parts fire-extinguisher 10× 10 26 product
12.1 Cylinder 6 parts fire-extinguisher-cylinder 1× 10 6 assembly
12.1.1 Cylinder Shell fire-extinguisher-shell 1× 10 · part
12.1.2 Neck Ring fire-extinguisher-neck-ring 1× 10 · part
12.1.3 Base Ring fire-extinguisher-base-ring 1× 10 · part
12.1.4 Internal Coating fire-extinguisher-coating 1× 10 · part
12.1.5 Dry-Chemical Agent fire-extinguisher-agent 1× 10 · part
12.1.6 Nitrogen Expellant fire-extinguisher-nitrogen 1× 10 · part
12.2 Valve Assembly 8 parts fire-extinguisher-valve 1× 10 8 assembly
12.2.1 Valve Body fire-extinguisher-valve-body 1× 10 · part
12.2.2 Valve Stem fire-extinguisher-valve-stem 1× 10 · part
12.2.3 Coil Spring coil-spring 1× 10 · part
12.2.4 Valve Seat fire-extinguisher-valve-seat 1× 10 · part
12.2.5 Siphon / Dip Tube fire-extinguisher-siphon-tube 1× 10 · part
12.2.6 Pressure Gauge fire-extinguisher-gauge 1× 10 · part
12.2.7 Charging Valve fire-extinguisher-schrader 1× 10 · part
12.2.8 O-Ring Set oring-set 1× 10 · part
12.3 Handle / Lever Assembly 5 parts fire-extinguisher-handle 1× 10 5 assembly
12.3.1 Carry Handle fire-extinguisher-carry-handle 1× 10 · part
12.3.2 Operating Lever fire-extinguisher-lever 1× 10 · part
12.3.3 Pivot Pin fire-extinguisher-pivot-pin 1× 10 · part
12.3.4 Safety Pin & Ring fire-extinguisher-safety-pin 1× 10 · part
12.3.5 Tamper Seal fire-extinguisher-tamper-seal 1× 10 · part
12.4 Discharge Assembly 3 parts fire-extinguisher-discharge 1× 10 3 assembly
12.4.1 Discharge Hose fire-extinguisher-hose 1× 10 · part
12.4.2 Hose Coupling fire-extinguisher-coupling 1× 10 · part
12.4.3 Horn / Nozzle fire-extinguisher-horn 1× 10 · part
12.5 Instruction Plate fire-extinguisher-label 1× 10 · part
12.6 Mounting Bracket fire-extinguisher-bracket 1× 10 · part
12.7 O-Ring Set oring-set 1× 10 · part
12.8 Fastener Set fastener-set 1× 10 · part

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Where the control, guidance and monitoring is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$400. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳BOE
boe.com ↗
Beijing, CN Display panels 1,000 pcs 6–10 wks
🇨🇳Tianma
tianma.com ↗
Shenzhen, CN Display panels 1,000 pcs 6–10 wks
🇨🇳TCL CSOT
szcsot.com ↗
Shenzhen, CN Display panels 1,000 pcs 6–10 wks
🇨🇳Truly Opto
truly.net ↗
Shanwei, CN Displays & camera modules 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks