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Discussion History

Control Panel

Assembly

PLC panel sequencing the line and logging process data. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control Panel parts and their functions

8 top-level parts · 797 parts in total · full bill of materials below
Control Panel parts diagram: 1 PLC module, 2 HMI screen, 3 variable frequency drive, 4 relay, 5 connector, 6 wire bundle, 7 power supply, 8 panel enclosure. 797 parts in 8 assemblies.
Control Panel parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 PLC Module 3 parts Programmable logic controller running the line sequence.
2 HMI Screen 4 parts Touch panel for recipe entry and alarms.
3 Variable Frequency Drive 3 parts Motor speed drives
4 Relay 16× Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch.
5 Connector 40× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.
6 Wire Bundle Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine.
7 Power Supply Unit that converts mains or battery input into the regulated DC voltages a machine's electronics and actuators need.
8 Panel Enclosure 2 parts IP54 steel cabinet housing the controls.

3D model

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Build & assembly graph

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Bill of materials for Control Panel

8 top-level lines · 20 rows shown · 797 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 PLC Module 3 parts tea-processing-line-plc-module 1 163 assembly
1.1 Bare PCB pcb-bare 1 · part
1.2 Microcontroller mcu 2 · part
1.3 SMD Passive (R/C/L) smd-passives 160× 160 · part
2 HMI Screen 4 parts tea-processing-line-hmi-screen 1 83 assembly
2.1 LCD Panel lcd-panel 1 · part
2.2 Bare PCB pcb-bare 1 · part
2.3 Microcontroller mcu 1 · part
2.4 SMD Passive (R/C/L) smd-passives 80× 80 · part
3 Variable Frequency Drive 3 parts tea-processing-line-vfd 4 122 assembly
3.1 Bare PCB pcb-bare 4 · part
3.2 Microcontroller mcu 4 · part
3.3 SMD Passive (R/C/L) smd-passives 120× 480 · part
4 Relay relay 16× 16 · part
5 Connector connector 40× 40 · part
6 Wire Bundle wire-bundle 1 · part
7 Power Supply power-supply 1 · part
8 Panel Enclosure 2 parts tea-processing-line-panel-enclosure 1 5 assembly
8.1 Sheet Metal Panel sheet-panel 4 · part
8.2 Fastener Set fastener-set 1 · part

Where the control panel is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Bharat Forge
bharatforge.com ↗
Pune, IN Forgings & metal parts 500 pcs 6–10 wks
dicastal.com ↗ Qinhuangdao, CN Aluminium castings & wheels 500 pcs 6–10 wks
tataautocomp.com ↗ Pune, IN Auto components 500 pcs 6–10 wks
🇸🇬Beyonics
beyonics.com ↗
Singapore Precision metal & mfg 500 pcs 6–10 wks
sundaram-clayton.com ↗ Chennai, IN Die castings 500 pcs 6–10 wks