Control System
AssemblyAGC, drive control, and gauge measurement that close the thickness and flatness loops. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Control System parts and their functions
10 top-level parts · 137 parts in total · full bill of materials below| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Control Panel 5 parts | 1× | Operator desk and cabinet housing the mill controls. |
| 2 | AGC Electronics 4 parts | 1× | Automatic gauge control that trims the roll gap from gauge and force feedback. |
| 3 | Drive Control 4 parts | 1× | Converter regulating main-motor and reel torque and speed. |
| 4 | X-Ray Thickness Gauge 5 parts | 2× | Entry and exit |
| 5 | Pressure Sensor | 4× | Transduces fluid or gas pressure into an electrical signal. |
| 6 | Encoder | 4× | Incremental encoder on a drive or reel for speed and length. |
| 7 | Roll Force Load Cell | 2× | Strain-gauge cell measuring the per-side rolling force. |
| 8 | Power Supply | 2× | Unit that converts mains or battery input into the regulated DC voltages a machine's electronics and actuators need. |
| 9 | Wire Bundle | 1× | Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine. |
| 10 | Relay | 16× | Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch. |
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Bill of materials for Control System
10 top-level lines · 28 rows shown · 137 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Control Panel 5 parts | cold-rolling-mill-control-panel | 1× | 1 | 53 | assembly |
| 1.1 | Bare PCB | pcb-bare | 2× | 2 | · | part |
| 1.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 1.3 | Connector | connector | 40× | 40 | · | part |
| 1.4 | Power Supply | power-supply | 1× | 1 | · | part |
| 1.5 | Relay | relay | 8× | 8 | · | part |
| 2 | AGC Electronics 4 parts | cold-rolling-mill-agc-board | 1× | 1 | 16 | assembly |
| 2.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 2.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 2.3 | Connector | connector | 12× | 12 | · | part |
| 2.4 | Pressure Sensor | pressure-sensor | 1× | 1 | · | part |
| 3 | Drive Control 4 parts | cold-rolling-mill-drive-control | 1× | 1 | 19 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.2 | Microcontroller | mcu | 1× | 1 | · | part |
| 3.3 | Power Supply | power-supply | 1× | 1 | · | part |
| 3.4 | Connector | connector | 16× | 16 | · | part |
| 4 | X-Ray Thickness Gauge 5 parts | cold-rolling-mill-thickness-gauge | 2× | 2 | 10 | assembly |
| 4.1 | Gauge Radiation Source | cold-rolling-mill-gauge-source | 1× | 2 | · | part |
| 4.2 | Gauge Detector | cold-rolling-mill-gauge-detector | 1× | 2 | · | part |
| 4.3 | Bare PCB | pcb-bare | 1× | 2 | · | part |
| 4.4 | Microcontroller | mcu | 1× | 2 | · | part |
| 4.5 | Connector | connector | 6× | 12 | · | part |
| 5 | Pressure Sensor | pressure-sensor | 4× | 4 | · | part |
| 6 | Encoder | cold-rolling-mill-encoder | 4× | 4 | · | part |
| 7 | Roll Force Load Cell | cold-rolling-mill-load-cell | 2× | 2 | · | part |
| 8 | Power Supply | power-supply | 2× | 2 | · | part |
| 9 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
| 10 | Relay | relay | 16× | 16 | · | part |
Where the control system is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |