Control System
AssemblyPLC managing spindle ramp, forge pressure profile, and weld timer. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Control System parts and their functions
7 top-level parts · 7 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | PLC Controller | 1× | Industrial PLC with analog outputs for VFD and solenoid valve |
| 2 | Speed Control | 1× | 0–3000 rpm potentiometer or touchscreen input |
| 3 | Weld Timer | 1× | 0–30 second weld timer (contact time under pressure) |
| 4 | Ramp Timer | 1× | 0–10 second spindle ramp-up time |
| 5 | Pressure Feedback | 1× | 0–10 VDC pressure transducer feedback from forge cylinder |
| 6 | Speed Sensor | 1× | Tachometer feedback confirming spindle speed |
| 7 | Power Supply | 1× | 24 VDC regulated supply for PLC and solenoid valves |
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Bill of materials for Control System
7 top-level lines · 7 rows shown · 7 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | PLC Controller | friction-welding-machine-plc | 1× | 1 | · | part |
| 2 | Speed Control | friction-welding-machine-spindle-speed-knob | 1× | 1 | · | part |
| 3 | Weld Timer | friction-welding-machine-forge-time-dial | 1× | 1 | · | part |
| 4 | Ramp Timer | friction-welding-machine-spindle-ramp-dial | 1× | 1 | · | part |
| 5 | Pressure Feedback | friction-welding-machine-pressure-feedback | 1× | 1 | · | part |
| 6 | Speed Sensor | friction-welding-machine-spindle-speed-sensor | 1× | 1 | · | part |
| 7 | Power Supply | power-supply | 1× | 1 | · | part |
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Where the control system is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |