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Control System

Assembly

Drive, gauge, and elongation control with the sensor and wiring set the loops depend on. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control System parts and their functions

8 top-level parts · 203 parts in total · full bill of materials below
Control System parts diagram: 1 control panel, 2 drive control cabinet, 3 surface roughness monitor, 4 power supply, 5 pressure sensor, 6 roll-force load cell, 7 wire bundle, 8 relay. 203 parts in 8 top-level items.
Control System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Control Panel 5 parts 1× Operator cabinet with the PLC, HMI, and field wiring terminations.
2 Drive Control Cabinet 5 parts 1× Converter and regulator cabinet coordinating main-motor and reel speeds.
3 Surface Roughness Monitor 4 parts 1× Inline gauge checking transferred Ra so texture stays in spec.
4 Power Supply 2× Unit that converts mains or battery input into the regulated DC voltages a machine's electronics and actuators need.
5 Pressure Sensor 4× Transduces fluid or gas pressure into an electrical signal.
6 Roll-Force Load Cell 2× Shared with roll-force loop
7 Wire Bundle 1× Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine.
8 Relay 12× Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch.

3D model

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Build & assembly graph

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Bill of materials for Control System

8 top-level lines · 22 rows shown · 203 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Control Panel 5 parts temper-mill-control-panel 1× 1 35 assembly
1.1 Bare PCB pcb-bare 1× 1 · part
1.2 Microcontroller mcu 1× 1 · part
1.3 Connector connector 24× 24 · part
1.4 Power Supply power-supply 1× 1 · part
1.5 Relay relay 8× 8 · part
2 Drive Control Cabinet 5 parts temper-mill-drive-control 1× 1 140 assembly
2.1 Bare PCB pcb-bare 2× 2 · part
2.2 Microcontroller mcu 1× 1 · part
2.3 Power Supply power-supply 1× 1 · part
2.4 Connector connector 16× 16 · part
2.5 SMD Passive (R/C/L) smd-passives 120× 120 · part
3 Surface Roughness Monitor 4 parts temper-mill-roughness-monitor 1× 1 7 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 Microcontroller mcu 1× 1 · part
3.3 Pressure Sensor pressure-sensor 1× 1 · part
3.4 Connector connector 4× 4 · part
4 Power Supply power-supply 2× 2 · part
5 Pressure Sensor pressure-sensor 4× 4 · part
6 Roll-Force Load Cell temper-mill-load-cell 2× 2 · part
7 Wire Bundle wire-bundle 1× 1 · part
8 Relay relay 12× 12 · part

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Where the control system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks