BOMwiki the bill-of-materials encyclopedia
30,441,950 parts mapped · 192,925 items

This page is machine-generated and unverified (what this means). Treat details as provisional. If you know this hardware, weigh in or correct it directly with Edit.

Discussion History

Emulsion System

Assembly

Recirculating oil-in-water emulsion cools the rolls, lubricates the bite, and flushes fines. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Emulsion System parts and their functions

7 top-level parts · 342 parts in total · full bill of materials below
Emulsion System parts diagram: 1 emulsion pump, 2 emulsion tank, 3 spray header, 4 spray nozzle, 5 emulsion filter, 6 plate heat exchanger, 7 oil-mist lube unit. 342 parts in 7 assemblies.
Emulsion System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Emulsion Pump 5 parts 2× Centrifugal pump circulating emulsion to the spray headers.
2 Emulsion Tank 1× Reservoir holding and settling the emulsion.
3 Spray Header 2 parts 4× Manifold feeding a row of nozzles across the roll barrel.
4 Spray Nozzle 120× Across roll-barrel width
5 Emulsion Filter 2× Magnetic and bag filter removing iron fines.
6 Plate Heat Exchanger 1× Plate cooler holding emulsion at working temperature.
7 Oil-Mist Lube Unit 4 parts 1× Generates oil mist for the bearings and gearboxes.

3D model

No 3D model yet. Have a CAD file of this? Add a 3D model — STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials for Emulsion System

7 top-level lines · 25 rows shown · 342 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Emulsion Pump 5 parts cold-rolling-mill-emulsion-pump 2× 2 27 assembly
1.1 Stator Assembly 3 parts stator-assembly 1× 2 3 assembly
1.1.1 Stator Core (laminations) stator-core 1× 2 · part
1.1.2 Copper Winding copper-winding 1× 2 · part
1.1.3 Slot Insulation stator-insulation 1× 2 · part
1.2 Rotor Assembly 4 parts rotor-assembly 1× 2 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1× 2 · part
1.2.2 Rotor Core rotor-core 1× 2 · part
1.2.3 Neodymium Magnet neodymium-magnet 16× 32 · part
1.2.4 Ball Bearing ball-bearing 1× 2 · part
1.3 Pump Impeller cold-rolling-mill-impeller 1× 2 · part
1.4 Ball Bearing ball-bearing 2× 4 · part
1.5 Oil Seal oil-seal 2× 4 · part
2 Emulsion Tank cold-rolling-mill-emulsion-tank 1× 1 · part
3 Spray Header 2 parts cold-rolling-mill-spray-header 4× 4 38 assembly
3.1 Spray Nozzle cold-rolling-mill-spray-nozzle 30× 120 · part
3.2 Zone Control Valve cold-rolling-mill-zone-valve 8× 32 · part
4 Spray Nozzle cold-rolling-mill-spray-nozzle 120× 120 · part
5 Emulsion Filter cold-rolling-mill-emulsion-filter 2× 2 · part
6 Plate Heat Exchanger cold-rolling-mill-plate-cooler 1× 1 · part
7 Oil-Mist Lube Unit 4 parts cold-rolling-mill-oil-mist-unit 1× 1 12 assembly
7.1 Lube Oil Pump cold-rolling-mill-oil-pump 1× 1 · part
7.2 Lube Oil Tank cold-rolling-mill-oil-tank 1× 1 · part
7.3 Oil Line cold-rolling-mill-oil-line 8× 8 · part
7.4 Oil Seal oil-seal 2× 2 · part

Where the emulsion system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Cold Rolling Mill

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks