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Roller Leveler

Assembly

Precision roller leveler that flexes the strip alternately up and down through many small rolls so it leaves flat and free of coil set. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Roller Leveler parts and their functions

5 top-level parts · 150 parts in total · full bill of materials below
Roller Leveler parts diagram: 1 leveler roll cassette, 2 intermesh adjustment actuator, 3 leveler gearbox, 4 servo motor, 5 cassette change cradle. 150 parts in 5 top-level items.
Roller Leveler parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Leveler Roll Cassette 4 parts 1× Quick-change work and backup roll cassette
2 Intermesh Adjustment Actuator 4 parts 2× Servo intermesh depth adjustment
3 Leveler Gearbox 1× Drive gearbox to the work rolls
4 Servo Motor 4 parts 1× Leveler roll drive
5 Cassette Change Cradle 1× Quick-change cassette cradle

3D model

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Build & assembly graph

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Bill of materials for Roller Leveler

5 top-level lines · 32 rows shown · 150 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Leveler Roll Cassette 4 parts cut-to-length-line-leveler-cassette 1× 1 54 assembly
1.1 Leveling Work Roll cut-to-length-line-work-roll 11× 11 · part
1.2 Backup Roll cut-to-length-line-backup-roll 20× 20 · part
1.3 Cassette Frame cut-to-length-line-cassette-frame 1× 1 · part
1.4 Ball Bearing ball-bearing 22× 22 · part
2 Intermesh Adjustment Actuator 4 parts cut-to-length-line-intermesh-actuator 2× 2 35 assembly
2.1 Intermesh Adjusting Screw cut-to-length-line-intermesh-screw 1× 2 · part
2.2 Roll Position Transducer cut-to-length-line-position-transducer 1× 2 · part
2.3 Servo Motor 4 parts servo-motor 1× 2 24 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
2.3.3 Encoder encoder 1× 2 · part
2.3.4 Motor Housing motor-housing 1× 2 · part
2.4 Helical Gearbox 4 parts gearbox 1× 2 9 assembly
2.4.1 Helical Gear Pair gear-pair 2× 4 · part
2.4.2 Gearbox Housing gearbox-housing 1× 2 · part
2.4.3 Ball Bearing ball-bearing 4× 8 · part
2.4.4 Oil Seal oil-seal 2× 4 · part
3 Leveler Gearbox cut-to-length-line-leveler-gearbox 1× 1 · part
4 Servo Motor 4 parts servo-motor 1× 1 24 assembly
4.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
4.1.1 Stator Core (laminations) stator-core 1× 1 · part
4.1.2 Copper Winding copper-winding 1× 1 · part
4.1.3 Slot Insulation stator-insulation 1× 1 · part
4.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
4.2.1 Rotor Shaft rotor-shaft 1× 1 · part
4.2.2 Rotor Core rotor-core 1× 1 · part
4.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
4.2.4 Ball Bearing ball-bearing 1× 1 · part
4.3 Encoder encoder 1× 1 · part
4.4 Motor Housing motor-housing 1× 1 · part
5 Cassette Change Cradle cut-to-length-line-cassette-changer 1× 1 · part

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Where the roller leveler is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Cut-to-Length Line

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks