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Discussion History

Leveling Unit

Assembly

The heart of the line: stacked bending rolls that plastically stretch the strip beyond yield while tension is held, removing length-direction defects. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Leveling Unit parts and their functions

6 top-level parts · 54 parts in total · full bill of materials below
Leveling Unit parts diagram: 1 bending roll cassette, 2 intermesh adjustment actuator, 3 anti-crossbow roll set, 4 flattener backing roll, 5 roll bending cylinder, 6 cassette change cradle. 54 parts in 6 assemblies.
Leveling Unit parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Bending Roll Cassette 4 parts 1× Upper and lower bending roll cassette
2 Intermesh Adjustment Actuator 3 parts 2× Servo-hydraulic intermesh adjustment
3 Anti-Crossbow Roll Set 3 parts 1× Adjustable anti-crossbow roll set
4 Flattener Backing Roll 4× Backing rolls supporting the work rolls
5 Roll Bending Cylinder 2× Roll-crown bending cylinders
6 Cassette Change Cradle 1× Quick-change cassette cradle

3D model

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Build & assembly graph

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Bill of materials for Leveling Unit

6 top-level lines · 16 rows shown · 54 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Bending Roll Cassette 4 parts stl-bending-cassette 1× 1 33 assembly
1.1 Leveling Work Roll stl-work-roll 8× 8 · part
1.2 Backup Roll stl-backup-roll 8× 8 · part
1.3 Cassette Frame stl-cassette-frame 1× 1 · part
1.4 Ball Bearing ball-bearing 16× 16 · part
2 Intermesh Adjustment Actuator 3 parts stl-intermesh-actuator 2× 2 3 assembly
2.1 Intermesh Cylinder stl-intermesh-cylinder 1× 2 · part
2.2 Roll Position Transducer stl-position-transducer 1× 2 · part
2.3 Adjustment Wedge Block stl-wedge-block 1× 2 · part
3 Anti-Crossbow Roll Set 3 parts stl-anticrossbow-roll 1× 1 8 assembly
3.1 Crossbow Roll stl-crossbow-roll 2× 2 · part
3.2 Roll Bending Cylinder stl-roll-bending-cylinder 2× 2 · part
3.3 Ball Bearing ball-bearing 4× 4 · part
4 Flattener Backing Roll stl-flattener-roll 4× 4 · part
5 Roll Bending Cylinder stl-roll-bending-cylinder 2× 2 · part
6 Cassette Change Cradle stl-cassette-changer 1× 1 · part

Where the leveling unit is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Strip Tension Leveler

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks