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Tension & Coil Handling

Assembly

Payoff and tension reels with entry and exit bridles that set the strip tension elongation works against. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Tension & Coil Handling parts and their functions

7 top-level parts · 150 parts in total · full bill of materials below
Tension & Coil Handling parts diagram: 1 payoff reel (uncoiler), 2 tension reel (recoiler), 3 bridle roll set, 4 deflector roll, 5 strip guide, 6 tensiometer, 7 stretch encoder. 150 parts in 7 top-level items.
Tension & Coil Handling parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Payoff Reel (Uncoiler) 4 parts 1× Expanding mandrel that pays the annealed coil off under back-tension.
2 Tension Reel (Recoiler) 4 parts 1× Driven mandrel that recoils the strip and pulls front-tension through the stand.
3 Bridle Roll Set 3 parts 2× Entry and exit bridles
4 Deflector Roll 2 parts 4× Idle roll that steers and steadies the strip pass line.
5 Strip Guide 2× Adjustable side guide that centers the strip at the stand entry.
6 Tensiometer 2× Load-cell roll measuring actual strip tension for the elongation loop.
7 Stretch Encoder 2× Entry vs exit speed for elongation

3D model

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Build & assembly graph

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Bill of materials for Tension & Coil Handling

7 top-level lines · 32 rows shown · 150 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Payoff Reel (Uncoiler) 4 parts temper-mill-payoff-reel 1× 1 32 assembly
1.1 Reel Mandrel temper-mill-reel-mandrel 1× 1 · part
1.2 Reel Drive Motor 4 parts temper-mill-reel-motor 1× 1 25 assembly
1.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
1.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
1.2.3 Motor Housing motor-housing 1× 1 · part
1.2.4 Ball Bearing ball-bearing 2× 2 · part
1.3 Ball Bearing ball-bearing 2× 2 · part
1.4 Mandrel Segment temper-mill-mandrel-segment 4× 4 · part
2 Tension Reel (Recoiler) 4 parts temper-mill-tension-reel 1× 1 32 assembly
2.1 Reel Mandrel temper-mill-reel-mandrel 1× 1 · part
2.2 Reel Drive Motor 4 parts temper-mill-reel-motor 1× 1 25 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.2.3 Motor Housing motor-housing 1× 1 · part
2.2.4 Ball Bearing ball-bearing 2× 2 · part
2.3 Ball Bearing ball-bearing 2× 2 · part
2.4 Mandrel Segment temper-mill-mandrel-segment 4× 4 · part
3 Bridle Roll Set 3 parts temper-mill-bridle 2× 2 34 assembly
3.1 Bridle Roll temper-mill-bridle-roll 3× 6 · part
3.2 Reel Drive Motor 4 parts temper-mill-reel-motor 1× 2 25 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
3.2.3 Motor Housing motor-housing 1× 2 · part
3.2.4 Ball Bearing ball-bearing 2× 4 · part
3.3 Ball Bearing ball-bearing 6× 12 · part
4 Deflector Roll 2 parts temper-mill-deflector-roll 4× 4 3 assembly
4.1 Ball Bearing ball-bearing 2× 8 · part
4.2 Roll Shell temper-mill-roll-shell 1× 4 · part
5 Strip Guide temper-mill-strip-guide 2× 2 · part
6 Tensiometer temper-mill-tensiometer 2× 2 · part
7 Stretch Encoder temper-mill-stretch-encoder 2× 2 · part

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Where the tension & coil handling is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks