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Wire Transport System

Assembly

Feeds fresh wire from a spool through the cut at 1 to 15 m/min under constant tension, then discards the eroded wire into a chopper, since the wire is consumed and never reused. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Wire Transport System parts and their functions

7 top-level parts · 54 parts in total · full bill of materials below
Wire Transport System parts diagram: 1 wire supply spool, 2 EDM wire, 3 wire tension brake, 4 capstan drive, 5 wire chopper, 6 scrap wire bin, 7 servo motor. 54 parts in 7 top-level items.
Wire Transport System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Wire Supply Spool 1× Fresh wire supply spool
2 EDM Wire 1× Brass or coated EDM wire
3 Wire Tension Brake 1× Magnetic tension brake
4 Capstan Drive 1× Drive capstan and pinch roller
5 Wire Chopper 1× Used-wire chopper
6 Scrap Wire Bin 1× Scrap wire collection bin
7 Servo Motor 4 parts 2× Feed and take-up servos

3D model

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Build & assembly graph

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Bill of materials for Wire Transport System

7 top-level lines · 18 rows shown · 54 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Wire Supply Spool wedm-wire-spool 1× 1 · part
2 EDM Wire wedm-wire 1× 1 · part
3 Wire Tension Brake wedm-tension-brake 1× 1 · part
4 Capstan Drive wedm-capstan-drive 1× 1 · part
5 Wire Chopper wedm-wire-chopper 1× 1 · part
6 Scrap Wire Bin wedm-take-up-bin 1× 1 · part
7 Servo Motor 4 parts servo-motor 2× 2 24 assembly
7.1 Stator Assembly 3 parts stator-assembly 1× 2 3 assembly
7.1.1 Stator Core (laminations) stator-core 1× 2 · part
7.1.2 Copper Winding copper-winding 1× 2 · part
7.1.3 Slot Insulation stator-insulation 1× 2 · part
7.2 Rotor Assembly 4 parts rotor-assembly 1× 2 19 assembly
7.2.1 Rotor Shaft rotor-shaft 1× 2 · part
7.2.2 Rotor Core rotor-core 1× 2 · part
7.2.3 Neodymium Magnet neodymium-magnet 16× 32 · part
7.2.4 Ball Bearing ball-bearing 1× 2 · part
7.3 Encoder encoder 1× 2 · part
7.4 Motor Housing motor-housing 1× 2 · part

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Where the wire transport system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.10–$30. How estimates work
VendorHQSpecialtyMOQLead time
🇮🇳Motherson
motherson.com ↗
Noida, IN Wiring harness & modules 1,000 sets 4–6 wks
🇮🇳Polycab
polycab.com ↗
Mumbai, IN Wires & cables 1,000 sets 4–6 wks
🇨🇳Luxshare
luxshare-ict.com ↗
Dongguan, CN Connectors & cables 1,000 sets 4–6 wks
🇨🇳Hengtong
hengtonggroup.com ↗
Suzhou, CN Cables 1,000 sets 4–6 wks
🇮🇳Finolex
finolex.com ↗
Pune, IN Wires & cables 1,000 sets 4–6 wks