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Discussion History

Forming Head

Assembly

Ring of radial tool slides, each driven by its own servo, that push forming tools against the wire to make bends, loops and coils. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Forming Head parts and their functions

8 top-level parts · 174 parts in total · full bill of materials below
Forming Head parts diagram: 1 radial tool slide, 2 servo motor, 3 indexing cam disc, 4 forming tool, 5 coiling mandrel, 6 wire quill, 7 linear guide rail, 8 ball screw. 174 parts in 8 assemblies.
Forming Head parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Radial Tool Slide 6× Radial CNC slides
2 Servo Motor 4 parts 6× Per-slide servos
3 Indexing Cam Disc 1× Indexing cam disc
4 Forming Tool 8× Bend + coil tools
5 Coiling Mandrel 2× Coiling mandrels
6 Wire Quill 1× Central wire quill
7 Linear Guide Rail 6× Slide rails
8 Ball Screw 6× Slide drives

3D model

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Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
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Bill of materials for Forming Head

8 top-level lines · 19 rows shown · 174 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Radial Tool Slide wire-forming-machine-tool-slide 6× 6 · part
2 Servo Motor 4 parts servo-motor 6× 6 24 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 6 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 6 · part
2.1.2 Copper Winding copper-winding 1× 6 · part
2.1.3 Slot Insulation stator-insulation 1× 6 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 6 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 6 · part
2.2.2 Rotor Core rotor-core 1× 6 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 96 · part
2.2.4 Ball Bearing ball-bearing 1× 6 · part
2.3 Encoder encoder 1× 6 · part
2.4 Motor Housing motor-housing 1× 6 · part
3 Indexing Cam Disc wire-forming-machine-cam-disc 1× 1 · part
4 Forming Tool wire-forming-machine-forming-tool 8× 8 · part
5 Coiling Mandrel wire-forming-machine-mandrel 2× 2 · part
6 Wire Quill wire-forming-machine-quill 1× 1 · part
7 Linear Guide Rail linear-guide 6× 6 · part
8 Ball Screw ball-screw 6× 6 · part

Where the forming head is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

CNC Wire Forming Machine

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks