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Ribbon Tension System

Assembly

Maintains constant wrapping tension (5–50 kN) via air or spring system; prevents loose or wrinkled core. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Ribbon Tension System parts and their functions

4 top-level parts · 4 parts in total · full bill of materials below
Ribbon Tension System parts diagram: 1 tension dancer, 2 tension load cell, 3 proportional air valve, 4 tension feedback. 4 parts in 4 top-level items.
Ribbon Tension System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Tension Dancer 1× Air cylinder controls ribbon pressure during winding
2 Tension Load Cell 1× 0–100 kN load cell measures actual tension
3 Proportional Air Valve 1× Proportional solenoid adjusts dancer pressure
4 Tension Feedback 1× 4/20 mA signal feeds back to PLC for closed-loop control

3D model

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Build & assembly graph

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Bill of materials for Ribbon Tension System

4 top-level lines · 4 rows shown · 4 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Tension Dancer core-winding-machine-tension-dancer 1× 1 · part
2 Tension Load Cell core-winding-machine-load-cell 1× 1 · part
3 Proportional Air Valve core-winding-machine-air-valve 1× 1 · part
4 Tension Feedback core-winding-machine-tension-feedback 1× 1 · part

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Where the ribbon tension system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks