BOMwiki the bill-of-materials encyclopedia

Hammer Mill Product

Overview

A hammer mill reduces particle size by brute impact. A rotor spinning thousands of times a minute flings free-swinging hammers at the incoming feed; material shatters on contact and against a breaker plate, then keeps circulating until the fragments are small enough to fall through a screen. It is the go-to mill for grain and animal feed, wood and biomass, and many friable minerals, valued because one machine handles a wide range of feedstock by simply changing the screen.

Size reduction happens in the Grinding Chamber, around the Hammer Rotor. Feed arrives metered through the Feed System system, the rotor is spun by the Drive, and ground product leaves via the Discharge & Air Assist with air assist. An MCU Control Panel supervises the mill, and everything sits on an isolated Frame & Isolation.

How it works

The Hammer Rotor is the working part: a hardened Rotor Shaft carries stacked discs, and rows of Swinging Hammer beaters hang on Hammer Pin rods so they swing freely. At full speed centrifugal force holds the hammers radial, but a tramp object lets them fold back instead of breaking the mill. Material enters the Grinding Chamber, is struck against the Breaker Plate, and recirculates until it passes the curved Grinding Screen — whose hole size sets the maximum particle that can escape.

Feed rate is everything in a hammer mill, so the Feed System system meters material with a speed-controlled Metering Feeder, and a Tramp Magnet pulls ferrous tramp out before it reaches the hammers. The Drive spins the rotor through matched sheaves and a V-belt set from a large Drive Motor.

Ground product is pulled out by the Discharge & Air Assist: an aspiration Blower Motor draws air through the chamber, carrying fines down the discharge hopper and cooling the mill at the same time. The Control Panel panel runs interlocks and watches motor load through relays, throttling the feeder so the mill stays loaded without choking. The complete machine rides on the Frame & Isolation, whose vibration isolators keep the impact loads out of the building structure.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

7 top-level lines · 46 rows shown · 211 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Hammer Rotor 5 parts hammer-mill-rotor 1 45 assembly
1.1 Rotor Shaft hammer-mill-shaft 1 part
1.2 Rotor Disc hammer-mill-rotor-disc 6 part
1.3 Swinging Hammer hammer-mill-hammer 32× 32 part
1.4 Hammer Pin hammer-mill-hammer-pin 4 part
1.5 Ball Bearing ball-bearing 2 part
2 Grinding Chamber 5 parts hammer-mill-grinding-chamber 1 9 assembly
2.1 Chamber Housing hammer-mill-chamber-housing 1 part
2.2 Breaker Plate hammer-mill-breaker-plate 1 part
2.3 Grinding Screen hammer-mill-screen 1 part
2.4 Wear Liner hammer-mill-liner 2 part
2.5 Fastener Set fastener-set 4 part
3 Feed System 3 parts hammer-mill-feed 1 27 assembly
3.1 Feed Hopper hammer-mill-hopper 1 part
3.2 Metering Feeder 4 parts hammer-mill-feeder 1 25 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.2.3 Helical Gear Pair gear-pair 1 part
3.2.4 Ball Bearing ball-bearing 2 part
3.3 Tramp Magnet hammer-mill-magnet 1 part
4 Drive 3 parts hammer-mill-drive 1 33 assembly
4.1 Drive Motor 5 parts hammer-mill-drive-motor 1 28 assembly
4.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
4.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
4.1.3 Copper Winding copper-winding 3 part
4.1.4 Motor Housing motor-housing 1 part
4.1.5 Ball Bearing ball-bearing 2 part
4.2 Drive Belt drive-belt 3 part
4.3 V-Belt Sheave hammer-mill-sheave 2 part
5 Discharge & Air Assist 3 parts hammer-mill-discharge 1 3 assembly
5.1 Discharge Hopper hammer-mill-discharge-hopper 1 part
5.2 Blower Motor blower-motor 1 part
5.3 Air Duct hammer-mill-air-duct 1 part
6 Control Panel 4 parts hammer-mill-control 1 87 assembly
6.1 Controller Board 4 parts hammer-mill-control-board 1 76 assembly
6.1.1 Bare PCB pcb-bare 1 part
6.1.2 Microcontroller mcu 1 part
6.1.3 SMD Passive (R/C/L) smd-passives 70× 70 part
6.1.4 Connector connector 4 part
6.2 Relay relay 4 part
6.3 Wire Bundle wire-bundle 1 part
6.4 Connector connector 6 part
7 Frame & Isolation 3 parts hammer-mill-frame 1 7 assembly
7.1 Base Frame hammer-mill-base 1 part
7.2 Vibration Isolator hammer-mill-isolator 4 part
7.3 Fastener Set fastener-set 2 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇸🇪Atlas Copco
atlascopco.com ↗
Stockholm, SE Compressors & industrial 10 units 12–20 wks
🇦🇹Andritz
andritz.com ↗
Graz, AT Process plants & machinery 10 units 12–20 wks
buhlergroup.com ↗ Uzwil, CH Food & materials processing 10 units 12–20 wks
🇩🇪GEA Group
gea.com ↗
Düsseldorf, DE Process technology 10 units 12–20 wks
mhi.com ↗ Tokyo, JP Heavy machinery 10 units 12–20 wks

373-word article