Pretreatment Stage Tunnel
AssemblySeries of spray and immersion stages that degrease, rinse and apply a zinc phosphate or zirconium conversion coat. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Pretreatment Stage Tunnel parts and their functions
10 top-level parts · 303 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Alkaline Degrease Tank 6 parts | 1× | Alkaline cleaner immersion tank, 60 C |
| 2 | Cascade Rinse Stage | 2× | Cascade water rinse stages between chemical tanks |
| 3 | Conversion Coating Tank 6 parts | 1× | Conversion coating immersion tank |
| 4 | Chemical Dosing Skid 4 parts | 1× | Chemical dosing skid for cleaner and phosphate makeup |
| 5 | Spray Pump | 4× | Centrifugal pump feeding spray risers in each stage |
| 6 | Spray Riser | 8× | Vertical pipe with nozzles flooding parts in each stage |
| 7 | Spray Nozzle | 240× | Eyeball spray nozzle on the risers |
| 8 | Bag Filter Housing | 6× | Bag filter housing on each pretreatment loop |
| 9 | Stage Heat Exchanger | 2× | Plate exchanger heating cleaner and phosphate tanks |
| 10 | Pretreatment Tunnel Enclosure | 1× | Stainless tunnel housing with drip lips and exhaust |
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Bill of materials for Pretreatment Stage Tunnel
10 top-level lines · 26 rows shown · 303 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Alkaline Degrease Tank 6 parts | e-coat-line-degrease-tank | 1× | 1 | 21 | assembly |
| 1.1 | Process Tank Shell | e-coat-line-tank-shell | 1× | 1 | · | part |
| 1.2 | Heating Element | heating-element | 4× | 4 | · | part |
| 1.3 | Belt Oil Skimmer | e-coat-line-oil-skimmer | 1× | 1 | · | part |
| 1.4 | Circulation Pump | e-coat-line-circulation-pump | 1× | 1 | · | part |
| 1.5 | Liquid Eductor | e-coat-line-eductor | 12× | 12 | · | part |
| 1.6 | Pressure Sensor | pressure-sensor | 2× | 2 | · | part |
| 2 | Cascade Rinse Stage | e-coat-line-spray-rinse-stage | 2× | 2 | · | part |
| 3 | Conversion Coating Tank 6 parts | e-coat-line-phosphate-tank | 1× | 1 | 8 | assembly |
| 3.1 | Process Tank Shell | e-coat-line-tank-shell | 1× | 1 | · | part |
| 3.2 | Circulation Pump | e-coat-line-circulation-pump | 1× | 1 | · | part |
| 3.3 | Bag Filter Housing | e-coat-line-bag-filter | 2× | 2 | · | part |
| 3.4 | Sludge Settling Cone | e-coat-line-sludge-cone | 1× | 1 | · | part |
| 3.5 | Heating Element | heating-element | 2× | 2 | · | part |
| 3.6 | Pressure Sensor | pressure-sensor | 1× | 1 | · | part |
| 4 | Chemical Dosing Skid 4 parts | e-coat-line-conversion-dosing | 1× | 1 | 11 | assembly |
| 4.1 | Diaphragm Dosing Pump | e-coat-line-dosing-pump | 4× | 4 | · | part |
| 4.2 | Additive Day Tank | e-coat-line-day-tank | 4× | 4 | · | part |
| 4.3 | Bath Analysis Probe | e-coat-line-titration-probe | 2× | 2 | · | part |
| 4.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 5 | Spray Pump | e-coat-line-spray-pump | 4× | 4 | · | part |
| 6 | Spray Riser | e-coat-line-spray-riser | 8× | 8 | · | part |
| 7 | Spray Nozzle | e-coat-line-spray-nozzle | 240× | 240 | · | part |
| 8 | Bag Filter Housing | e-coat-line-bag-filter | 6× | 6 | · | part |
| 9 | Stage Heat Exchanger | e-coat-line-stage-heat-exchanger | 2× | 2 | · | part |
| 10 | Pretreatment Tunnel Enclosure | e-coat-line-tunnel-enclosure | 1× | 1 | · | part |
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Where the pretreatment stage tunnel is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |