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Control System

Assembly

Closed-loop sensors and actuators maintaining consistent basis weight, moisture, and finish. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control System parts and their functions

7 top-level parts · 14 parts in total · full bill of materials below
Control System parts diagram: 1 basis weight sensor, 2 moisture sensor, 3 consistency controller, 4 bare PCB, 5 microcontroller, 6 relay, 7 connector. 14 parts in 7 top-level items.
Control System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Basis Weight Sensor 1× Non-contact radiometric or beta-gauge measuring areal density of the running web in real time.
2 Moisture Sensor 1× Near-IR or microwave sensor scanning moisture profile across the paper width.
3 Consistency Controller 1× Flow and pump control maintaining fiber suspension density at headbox inlet.
4 Bare PCB 1× PLC/DCS motherboard
5 Microcontroller 2× Single-chip microcontroller combining a processor core, flash memory, RAM, and peripherals such as timers, ADCs, and serial ports to run the device's control firmware.
6 Relay 4× Electromechanical switch in which a small coil current closes or opens contacts rated for a much larger load, isolating control circuits from what they switch.
7 Connector 4× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.

3D model

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Build & assembly graph

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Bill of materials for Control System

7 top-level lines · 7 rows shown · 14 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Basis Weight Sensor paper-making-basis-weight-sensor 1× 1 · part
2 Moisture Sensor paper-making-moisture-sensor 1× 1 · part
3 Consistency Controller paper-making-consistency-controller 1× 1 · part
4 Bare PCB pcb-bare 1× 1 · part
5 Microcontroller mcu 2× 2 · part
6 Relay relay 4× 4 · part
7 Connector connector 4× 4 · part

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Where the control system is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks