Drive and Control System
AssemblyThe electrical room and instrumentation that runs the line: regenerative AC drives on every reel and bridle, a master PLC that coordinates tension and speed across the whole strip, and the process instruments that watch acid concentration, bath temperature and strip travel. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Drive and Control System parts and their functions
7 top-level parts · 130 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | AC Drive 4 parts | 8× | Regenerative AC drives |
| 2 | Drive Cabinet 4 parts | 1× | Drive enclosure with cooling |
| 3 | Line PLC 4 parts | 1× | Master line PLC |
| 4 | Operator HMI 3 parts | 1× | Operator HMI station |
| 5 | Tension Control Unit 3 parts | 1× | Inter-section tension control |
| 6 | Process Monitor 4 parts | 1× | Acid and temperature monitoring |
| 7 | Wire Bundle | 1× | Field wiring harness |
3D model
No 3D model yet. Have a CAD file of this? Add a 3D model. STL renders right on this page; STEP, FreeCAD, and OpenSCAD sources are welcome too (openly licensed, like all 3D models on BOMwiki).
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly
shared across products
atomic part
related product
Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials for Drive and Control System
7 top-level lines · 29 rows shown · 130 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | AC Drive 4 parts | pickling-line-ac-drive | 8× | 8 | 12 | assembly |
| 1.1 | Bare PCB | pcb-bare | 1× | 8 | · | part |
| 1.2 | IGBT Power Module | igbt-module | 6× | 48 | · | part |
| 1.3 | DC-Link Capacitor | dc-link-cap | 4× | 32 | · | part |
| 1.4 | Microcontroller | mcu | 1× | 8 | · | part |
| 2 | Drive Cabinet 4 parts | pickling-line-drive-cabinet | 1× | 1 | 10 | assembly |
| 2.1 | Sheet Metal Panel | sheet-panel | 6× | 6 | · | part |
| 2.2 | Power Supply | power-supply | 1× | 1 | · | part |
| 2.3 | Cabinet Cooling Fan | pickling-line-cabinet-fan | 2× | 2 | · | part |
| 2.4 | Fastener Set | fastener-set | 1× | 1 | · | part |
| 3 | Line PLC 4 parts | pickling-line-plc | 1× | 1 | 8 | assembly |
| 3.1 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 3.2 | Microcontroller | mcu | 2× | 2 | · | part |
| 3.3 | PLC I/O Module | pickling-line-io-module | 4× | 4 | · | part |
| 3.4 | Power Supply | power-supply | 1× | 1 | · | part |
| 4 | Operator HMI 3 parts | pickling-line-hmi | 1× | 1 | 3 | assembly |
| 4.1 | LCD Panel | lcd-panel | 1× | 1 | · | part |
| 4.2 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 4.3 | Microcontroller | mcu | 1× | 1 | · | part |
| 5 | Tension Control Unit 3 parts | pickling-line-tension-control | 1× | 1 | 6 | assembly |
| 5.1 | Tension Load Cell | pickling-line-load-cell | 4× | 4 | · | part |
| 5.2 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 5.3 | Microcontroller | mcu | 1× | 1 | · | part |
| 6 | Process Monitor 4 parts | pickling-line-process-monitor | 1× | 1 | 6 | assembly |
| 6.1 | Acid Concentration Sensor | pickling-line-concentration-sensor | 2× | 2 | · | part |
| 6.2 | Bath Temperature Sensor | pickling-line-temp-sensor | 2× | 2 | · | part |
| 6.3 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 6.4 | Microcontroller | mcu | 1× | 1 | · | part |
| 7 | Wire Bundle | wire-bundle | 1× | 1 | · | part |
Something wrong in this list? Report a problem with this BOM.
Where the drive and control system is used
1 product across 1 domain contain it, directly or inside a sub-assemblyUsed in 1 assembly
Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
|
🇨🇳Foxconn
foxconn.com ↗
|
Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | 1,000 pcs | 6–10 wks |