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Control Console

Assembly

The PLC, operator console, and interlocks that sequence gas, power, powder, and motion through a spray cycle. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control Console parts and their functions

7 top-level parts · 261 parts in total · full bill of materials below
Control Console parts diagram: 1 process PLC, 2 operator console, 3 safety interlock, 4 I/O rack, 5 emergency stop station, 6 wire bundle, 7 connector. 261 parts in 7 top-level items.
Control Console parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Process PLC 5 parts 1× Process PLC
2 Operator Console 3 parts 1× Operator touchscreen console
3 Safety Interlock 1× Safety interlock module
4 I/O Rack 3 parts 1× I/O and relay rack
5 Emergency Stop Station 2× Emergency stop station
6 Wire Bundle 2× Group of insulated conductors cut to length, terminated, and bound together to carry power and signals between the assemblies of a machine.
7 Connector 24× Mating plug-and-socket pair that joins two lengths of wiring or a cable to a board so a circuit can be assembled, serviced, and separated without soldering.

3D model

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Build & assembly graph

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Bill of materials for Control Console

7 top-level lines · 18 rows shown · 261 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Process PLC 5 parts thermal-spray-machine-plc 1× 1 192 assembly
1.1 Bare PCB pcb-bare 1× 1 · part
1.2 Microcontroller mcu 2× 2 · part
1.3 Power Supply power-supply 1× 1 · part
1.4 Relay relay 8× 8 · part
1.5 SMD Passive (R/C/L) smd-passives 180× 180 · part
2 Operator Console 3 parts thermal-spray-machine-hmi 1× 1 3 assembly
2.1 LCD Panel lcd-panel 1× 1 · part
2.2 Bare PCB pcb-bare 1× 1 · part
2.3 Microcontroller mcu 1× 1 · part
3 Safety Interlock thermal-spray-machine-interlock 1× 1 · part
4 I/O Rack 3 parts thermal-spray-machine-io-rack 1× 1 37 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Relay relay 16× 16 · part
4.3 Connector connector 20× 20 · part
5 Emergency Stop Station thermal-spray-machine-estop 2× 2 · part
6 Wire Bundle wire-bundle 2× 2 · part
7 Connector connector 24× 24 · part

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Where the control console is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Thermal Spray Coating System

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks