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Injection Unit

Assembly

Melts ingot metal and injects it at high velocity through a shot sleeve and plunger into the die cavity. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Injection Unit parts and their functions

7 top-level parts · 9 parts in total · full bill of materials below
Injection Unit parts diagram: 1 melting furnace, 2 shot sleeve, 3 plunger head, 4 plunger rod & linkage, 5 nozzle & gate, 6 ball bearing, 7 fastener set. 9 parts in 7 top-level items.
Injection Unit parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Melting Furnace 1× Electric resistance or gas-heated chamber maintaining molten aluminum or zinc alloy at 650–750 °C.
2 Shot Sleeve 1× Steel-lined cylinder sealed at one end, holding the injection charge of molten metal (100–500 cm³ typical).
3 Plunger Head 1× Hardened steel piston accelerating the shot from rest to 2–10 m/s over 50–100 mm, imparting high injection velocity.
4 Plunger Rod & Linkage 1× Connects the plunger to the injection actuator, typically a toggle linkage or hydraulic cylinder.
5 Nozzle & Gate 1× Torpedo-shaped plunger tip with heated passages directing molten metal into the die sprue without turbulence.
6 Ball Bearing 2× Deep-groove radial ball bearing.
7 Fastener Set 2× Bolts, nuts, and washers.

3D model

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Build & assembly graph

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Bill of materials for Injection Unit

7 top-level lines · 7 rows shown · 9 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Melting Furnace die-casting-melting-furnace 1× 1 · part
2 Shot Sleeve die-casting-shot-sleeve 1× 1 · part
3 Plunger Head die-casting-plunger 1× 1 · part
4 Plunger Rod & Linkage die-casting-plunger-rod 1× 1 · part
5 Nozzle & Gate die-casting-nozzle 1× 1 · part
6 Ball Bearing ball-bearing 2× 2 · part
7 Fastener Set fastener-set 2× 2 · part

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Where the injection unit is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks