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Discussion History

Entry Section

Assembly

Pays steel off two coils in turn, welds the tail of one to the head of the next, and stores a loop of strip so the welder can stop while the process keeps running. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Entry Section parts and their functions

6 top-level parts · 203 parts in total · full bill of materials below
Entry Section parts diagram: 1 pay-off reel, 2 coil loading car, 3 strip joiner, 4 entry pinch roll, 5 entry accumulator, 6 entry bridle. 203 parts in 6 assemblies.
Entry Section parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Pay-off Reel 5 parts 2× Pay-off reels alternating between coils
2 Coil Loading Car 1× Loading car lifting coils to the mandrels
3 Strip Joiner 4 parts 1× Shear and welder joining successive coils
4 Entry Pinch Roll 4 parts 1× Pinch roll feeding the welded strip onward
5 Entry Accumulator 5 parts 1× Vertical looper storing strip during welds
6 Entry Bridle 4 parts 1× Bridle setting entry-side process tension

3D model

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Build & assembly graph

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Bill of materials for Entry Section

6 top-level lines · 53 rows shown · 203 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Pay-off Reel 5 parts galvanizing-line-uncoiler 2× 2 29 assembly
1.1 Expanding Mandrel galvanizing-line-mandrel 1× 2 · part
1.2 Mandrel Expansion Cylinder galvanizing-line-mandrel-cylinder 1× 2 · part
1.3 Pay-off Gearbox galvanizing-line-uncoiler-gearbox 1× 2 · part
1.4 Servo Motor 4 parts servo-motor 1× 2 24 assembly
1.4.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 2 3 assembly
1.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 2 19 assembly
1.4.3 Encoder encoder 1× 2 · part
1.4.4 Motor Housing motor-housing 1× 2 · part
1.5 Ball Bearing ball-bearing 2× 4 · part
2 Coil Loading Car galvanizing-line-coil-car 1× 1 · part
3 Strip Joiner 4 parts galvanizing-line-strip-joiner 1× 1 16 assembly
3.1 Crop Shear 3 parts galvanizing-line-crop-shear 1× 1 5 assembly
3.1.1 Shear Blade galvanizing-line-shear-blade 2× 2 · part
3.1.2 Pneumatic Cylinder pneumatic-cylinder 2× 2 · part
3.1.3 Shear Frame galvanizing-line-shear-frame 1× 1 · part
3.2 Strip Welder 4 parts galvanizing-line-welder 1× 1 8 assembly
3.2.1 Weld Transformer galvanizing-line-weld-transformer 1× 1 · part
3.2.2 Seam Weld Wheel galvanizing-line-weld-wheel 2× 2 · part
3.2.3 Weld Controller 3 parts + deeper › galvanizing-line-weld-controller 1× 1 4 assembly
3.2.4 Power Supply power-supply 1× 1 · part
3.3 Strip Clamp galvanizing-line-weld-clamp 2× 2 · part
3.4 Seam Trimmer galvanizing-line-seam-trimmer 1× 1 · part
4 Entry Pinch Roll 4 parts galvanizing-line-entry-pinch 1× 1 8 assembly
4.1 Lower Pinch Roll galvanizing-line-pinch-roll-lower 1× 1 · part
4.2 Upper Pinch Roll galvanizing-line-pinch-roll-upper 1× 1 · part
4.3 Pneumatic Cylinder pneumatic-cylinder 2× 2 · part
4.4 Ball Bearing ball-bearing 4× 4 · part
5 Entry Accumulator 5 parts galvanizing-line-entry-accumulator 1× 1 60 assembly
5.1 Accumulator Carriage galvanizing-line-accumulator-carriage 1× 1 · part
5.2 Loop Roll galvanizing-line-loop-roll 8× 8 · part
5.3 Carriage Hoist Drive 3 parts galvanizing-line-carriage-drive 1× 1 34 assembly
5.3.1 Helical Gearbox 4 parts + deeper › gearbox 1× 1 9 assembly
5.3.2 Servo Motor 4 parts + deeper › servo-motor 1× 1 24 assembly
5.3.3 Drive Belt drive-belt 1× 1 · part
5.4 Accumulator Tower galvanizing-line-accumulator-tower 1× 1 · part
5.5 Ball Bearing ball-bearing 16× 16 · part
6 Entry Bridle 4 parts galvanizing-line-entry-bridle 1× 1 60 assembly
6.1 Bridle Roll galvanizing-line-bridle-roll 3× 3 · part
6.2 Bridle Bearing Block 3 parts galvanizing-line-bridle-bearing-block 6× 6 4 assembly
6.2.1 Ball Bearing ball-bearing 1× 6 · part
6.2.2 Oil Seal oil-seal 2× 12 · part
6.2.3 Fastener Set fastener-set 1× 6 · part
6.3 Helical Gearbox 4 parts gearbox 1× 1 9 assembly
6.3.1 Helical Gear Pair gear-pair 2× 2 · part
6.3.2 Gearbox Housing gearbox-housing 1× 1 · part
6.3.3 Ball Bearing ball-bearing 4× 4 · part
6.3.4 Oil Seal oil-seal 2× 2 · part
6.4 Servo Motor 4 parts servo-motor 1× 1 24 assembly
6.4.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
6.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
6.4.3 Encoder encoder 1× 1 · part
6.4.4 Motor Housing motor-housing 1× 1 · part

Where the entry section is used

1 product across 1 domain contain it, directly or inside a sub-assembly

Used in 1 assembly

Continuous Galvanizing Line

Sourcing: possible vendors

Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Flex (Singapore)
flex.com ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks
🇮🇳Dixon Technologies
dixoninfo.com ↗ 		Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
🇨🇳BYD Electronics
bydelectronic.com ↗ 		Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗ 		Singapore Electronics contract mfg 1,000 pcs 6–10 wks